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Wuhan  Questt  Asia  Technology  Co.,  Ltd 

Address: 

A7-101, Hangyu building, Wuhan University Sci & Tech Park, East Lake High-tech Dev. Zone, Wuhan, Hubei, China

 

Tel/Fax: 0862787611146 

http://www.questt.com.cn

    Email:[email protected] 

 

14 

German Technology | Made in China 

(2) Precautions and maintenance 

As  the  machine  is  highly  precise  equipment  whose  discharging  features  the  high  pulse 
voltage  and  charging  features  the  large  capacity,  and  the  laser  focusing  energy  is  highly 
centralized, the operators must obtain professional knowledge and skills before they work on 
the machine.     

A.  Optical resonant cavity 

The two medium diaphragms of optical resonant  cavity are absolutely parallel to the laser 
bar’s end face, touching or random adjustment is not allowed. Do not open the outer hood of 
the  laser  randomly  and  keep  the  optics  surface  highly  clean.  Otherwise,  the  high-energy 
laser will damage the diaphragm layer. When the laser output energy is lowered down, the 
operator should first check whether the medium diaphragm is clean. If any dirt, he can use 
lens  paper  or  cotton  wool  moistened  by  the  cleaning  agent  (liquid  mixture  with  ethanol 
absolute  and  ethanol  respectively  occupying  50%,  the  same  when  mentioned  in  the 
following part) to clean it gently. Then check the resonant cavity to see if it is misadjusted.   
 

B.  Cooling system 

The laser has one water inlet pipe and one outlet pipe, respectively connected to the cooling 
channels of the lamp and bar. Unsmooth water flow at any part will cause large loss. Each 
time when the equipment  is assembled,  the operator should  check the water flow at  each 
path and make sure no fault exists before starting up the laser.   
 

C.  Xenon lamp replacement 

The average service time of the pulse xenon lamp is 10

times of blinking if it works under its 

rated power and belongs to the consumptive pieces. To ensure the normal performance of 
the machine, the lamp must be replaced when it has reached its rated blinking times (about 
10

times) and the energy becomes low.   

In cases that the xenon lamp is damaged or its service time is shorted due to other causes 
(for  example,  it  can’t  pre-illuminate  or  no  energy  output  is  available  when  the  voltage  is 
increased to 500V), the xenon lamp should also be replaced. 
As  the  strength  of  the  sealing  at  the  lamp’s  two  ends  is  relatively  low  and  apt  to  being 
damaged,  special  caution  should  be  offered  when  substituting  the  lamp.  The  following 
procedures should be followed: 
a.  Turn off the machine, cut off the water supply and discharge the remaining electricity on 

the energy-storage capacitor; 

b.  Remove the electrodes of lamp; 
c.  Remove the gland of lamp, carefully pull out the lamp from the side of the full reflector; 
d.  Use cotton moistened by cleaning agent to clean the sleeving; 
e.  Check to see if the appearance, size and other aspects of the new lamp is conforming; 
f.  Install the new lamp into the chamber, press the gland tight and mount the electrodes; 
g.  Connect to the water supply and check the sealing of each part to see if they are reliable; 
h.  Turn on the main power to check whether the lamp can discharge normally; 

Содержание Signage400H

Страница 1: ...ww questt com cn Email info questtlaser com 1 German Technology Made in China Operation Manual Laser Welding Machine Signage400H Wuhan QUESTT ASIA Technology Co Ltd Address A7 101 Hangyu building Wuha...

Страница 2: ...ts and operation instruction 2 1 Machine preview 2 2 Hardware installation 2 3 Machine operation 2 4 Parameters specifications 2 5 Control Panel Chapter 3 Technical index 3 1 Laser 3 2 Technical param...

Страница 3: ...em have big defects Metal letters combined by glue always get loose with time goes by especially at outdoors Fixing by rivets sounds good but not good looking Soldering is never a green way of fixing...

Страница 4: ...t welding and 20Hz or above for continuous welding 3 Make the laser chamber up and down by twisting the wheel bar until you find the beam lightest roundest and sounds loudest That means the best laser...

Страница 5: ...l Fax 0862787611146 http www questt com cn Email info questtlaser com 5 German Technology Made in China 1 Link one water tube to OUTLET and another to INLET then fix the bolts tight A and A or B and B...

Страница 6: ...ogy Co Ltd Address A7 101 Hangyu building Wuhan University Sci Tech Park East Lake High tech Dev Zone Wuhan Hubei China Tel Fax 0862787611146 http www questt com cn Email info questtlaser com 6 German...

Страница 7: ...v Zone Wuhan Hubei China Tel Fax 0862787611146 http www questt com cn Email info questtlaser com 7 German Technology Made in China Two groups of line as shown on access Two sets of lines without posit...

Страница 8: ...7611146 http www questt com cn Email info questtlaser com 8 German Technology Made in China 6 Connection of CCD and laser head The laser system requires 380V 60HZ power supply Water cooling system req...

Страница 9: ...German Technology Made in China 8 Twist the wheel handle to adjust the vertical position of laser head 9 Press the wall tape and cover tape together with your finger pull them back against positioning...

Страница 10: ...can hear the sound when the relay of the machine casing is closed and a sound of beep from the buzzer which means the laser lamp is lightened The word Close will appear in the left top corner which me...

Страница 11: ...maximum value 20 The wider the pulse width is if the working voltage is the same the higher output energy of laser will be Press the Up Down key on the control panel for one time the pulse width of la...

Страница 12: ...ser wavelength 1064nm Focal facula diameter 0 10 3 0mm adjustable Rated output power 400W Min molten pool 0 3mm Pulse width 0 5ms 15ms adjustable Pulse depth 3mm Pulse frequency 1 50HZ adjustable Obse...

Страница 13: ...ser 1 Structure The laser is a device that converts the electrical energy into the laser energy This machine employs Nd3 YAG Laser consisting of the following parts a Pumping lamp it converts the elec...

Страница 14: ...nsmooth water flow at any part will cause large loss Each time when the equipment is assembled the operator should check the water flow at each path and make sure no fault exists before starting up th...

Страница 15: ...esults in the cracking of the lamp and bar b The end face is bumped scratched or even damaged by hard object c As the diaphragm layer is polluted the bar is damaged when the high strength laser passes...

Страница 16: ...he silicon controlled switch is shut off then after the delayed time the discharging can be realized by turning on the silicon controlled switch Once the energy storage capacitance is fully discharged...

Страница 17: ...ifferent Under the circumstance of negative off focus the large penetration depth could be reached which is related to the forming of the molten pool Experiments show that when the material is heated...

Страница 18: ...sion graduation marks 3 Welding point indication There is a reticle in the object lens the intersection point of which is overlapped with the laser point Through the intersection point of the reticle...

Страница 19: ...ontactor are installed in the cooling system to monitor the water that comes into the laser Once the flow of the circulating water is insufficient or the water pump in the system works abnormally the...

Страница 20: ...eck the total power supply Xenon lamp won t light up with the power on 1 Lamp is broken 2 Lamp tube gets black 3 Pre ignition circuit failure 4 Lamp s service life runs out 5 Lamp poles fall off 1 Rep...

Страница 21: ...or if the output spot is not round any more because of the operator misuse you need to re adjust the optical path Generally we need to use of a ceramic dimmer a piece of black paper also works if you...

Страница 22: ...ser welder by twisting the key switch and set parameters as Curt 100A Wid 1ms Fre 10 Hz B Hold the ceramic dimmer chip beam watcher and put it in front of the brass tube with your left hand Now the la...

Страница 23: ...got the machine no need to align the laser beam If needed just a slight change If there are any damage or big movements of the inside parts especially the mirrors and chamber then maybe you need a big...

Страница 24: ...ade in China Laser Alignment in Fiber Mode When laser beam is delivered through fiber cable we have to make sure the output beam comes out from exactly center of the fiber core If there is any deviati...

Страница 25: ...hnology Made in China 3 Point the fiber head to a bright place and see through the lens on the top you may find an enlarged image of cross section of the fiber white spot and the red light indicator r...

Страница 26: ...u building Wuhan University Sci Tech Park East Lake High tech Dev Zone Wuhan Hubei China Tel Fax 0862787611146 http www questt com cn Email info questtlaser com 26 German Technology Made in China 5 Cl...

Страница 27: ...gy Co Ltd Address A7 101 Hangyu building Wuhan University Sci Tech Park East Lake High tech Dev Zone Wuhan Hubei China Tel Fax 0862787611146 http www questt com cn Email info questtlaser com 27 German...

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