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QF4400SU; edition 2018-11; page 3 of 19  

 

1. General 

 

1.1. Introduction 

 
These operating instructions are valid for the Quattroflow 4400SU pump. 
 
No liability will be undertaken for any damages caused by non-compliance with the operating instructions 
and service conditions! Original spare parts serve safety purposes. The use of other parts may cancel 
the liability for the consequences and secondary failures resulting thereof.  
 
Manufacturer:  ALMATEC Maschinenbau GmbH  

  

Hochstraße 150-152 
47228 Duisburg, Germany 
Phone: +49 (0) 2065 89205-0 

  

 

Fax: +49 (0) 2065 89205-40 
E-mail: [email protected] 

  

 

Internet: www.quattroflow.com 

 
Quattroflow quaternary diaphragm pumps are constructed according to the state of the art and they are 
reliable.  Imminent  danger  by  operating  error  or  misuse  can  lead  to  damages  of  properties  and/or 
persons. The pumps are to be applied for the intended use and in a safety-related proper condition only. 
 

1.2. Storage 

 
In general the Quattroflow pump is delivered operational and packaged. If the unit is not installed right 
away, proper storage conditions are important for a trouble free operation later. The pump has to be 
protected  from  wetness,  coldness,  dirtying,  UV-radiation  and  mechanical  influences.  The  following 
storage conditions are recommended: 
- Steady ventilated, dust and vibration free storage room 
- Ambient temperature between 15°C (59°F) and 25°C (77°F) with a relative humidity below 65% 
- Prevention of direct thermal influences (sun, heating) 
 

1.3. Labelling of the pump 

 
The ALMATEC Maschinenbau GmbH is certified as a modern, quality-orientated enterprise according 
to DIN EN ISO 9001:2015 and 14001:2015. Before release for dispatch, any Quattroflow pump has to 
undergo  an  extended  final  control.  The  performance  data  registered  during  this  are  archived  in  our 
records and can be read back at any time. 
As a general rule in the countries of the EU only such machines are allowed to take into operation, which 
are  determined  to  meet  the  regulations  of  the  EU  machinery  directive,  the  harmonized  standards, 

European  standards  and  the  respective  national 
standards. Hence the operator has to verify whether 
the Quattroflow pump manufactured and delivered 
properly  according  to  the  customers  order  meets 
the mentioned requirements.  
Therefore make sure, before putting the pump into 
operation, that the pump and the used materials of 
construction  are  suitable  for  the  provided 
application and the installation site. 
The  type  label  of  each  Quattroflow  pump  can  be 
seen on the bottom of the base plate. Besides the 
serial number of the pump head is fixed at the front 
cover. 

Содержание 4400SU Series

Страница 1: ...e left hand and with separate control box no image or with integrated controller HT model image right hand other versions are possible Please read this manual carefully before start up of the pump and...

Страница 2: ...with the safety instructions 8 3 5 Safety hints for the operator 8 3 6 Safety instructions for maintenance inspection and mounting operations 9 3 7 Unauthorized reconstruction and spare part usage 9 3...

Страница 3: ...echanical influences The following storage conditions are recommended Steady ventilated dust and vibration free storage room Ambient temperature between 15 C 59 F and 25 C 77 F with a relative humidit...

Страница 4: ...p for filter cartridges or plate and frame depth filters Chromatography Packing of chromatography columns Feed pump to mix gradients Feed pump for centrifuges or separators Feed pump for homogenizers...

Страница 5: ...h appropriate analytical methods the success of the flushing procedure Recommendation Test run prior first use Before using your pump in your process perform a test run to get used to the specific pro...

Страница 6: ...internal supply voltage too low err4 internal supply voltage too high Attention The optimal motor parameter are set by the factory Only authorized and qualified personnel should change the parameter o...

Страница 7: ...p chamber in a vacuum autoclave at max 130 C 266 F for max 30 min Follow instructions of the autoclave manufacturer 4 After cooling down the screws of the membrane housing cover and the connectors sho...

Страница 8: ...ease follow strictly the safety guidelines of this manual as well as all national and possible internal regulations e g the handling of chemicals like caustic or acid the handling of biological materi...

Страница 9: ...tart up and check the tightness of the pump o Please respect the relevant additional security advices if the pump has been used for aggressive dangerous or toxic liquids e g suitable protective equipm...

Страница 10: ...tool for the specific application The user operator is responsible to perform a proper method of testing if the pump should be applied for his specific application The chemical and thermal compatibili...

Страница 11: ...led personnel Check the electrical cables before connecting to mains supply During all maintenance work it has to be ensured that no explosive atmosphere can arise Appropriate protection equipment is...

Страница 12: ...haft should be verified For corrosion reasons or a clearly audible operating noise the parts of the bearing service kit should be also replaced PSKITWLC44 Please follow the general guidelines and safe...

Страница 13: ...dation is inapplicable The replacement of the pump chamber can be conducted by the operator Please follow the drawings for the disassembly and assembly Before starting the disassembly ensure that the...

Страница 14: ...sider the following tightening torques during the installation of the pump chamber Picture 1 Step 3 Fastening screws 25 Nm 18 4 lb ft Picture 3 Step 1 Clamp ring screw 5 Nm 3 7 lb ft 1 Pull SU pump ch...

Страница 15: ...e operator The following drawings describe it step by step 3 Mounting in reverse order with the new shaft bearing unit Pay attention that between both coupling halves has to be a gap of 2 3 mm 4 For m...

Страница 16: ...d open valve in discharge line completely remove obstruction in discharge line 9 X Pressure line completely or partly clogged diaphragm maybe broken change diaphragm 10 X The diameter of the pipes in...

Страница 17: ...rpm x reduction ratio Depending on the selected motor frequency drive combination the motor frequency and the resulting pump speed might differ 6 2 Performance charts of the QF4400SU HT The flow rates...

Страница 18: ...eed range pump rpm 20 1200 10 1200 Connection specification inlet standard Connector 1 5 TC 1 5 TC Flange diameter mm inch 50 5 1 99 50 5 1 99 Internal diameter mm inch 34 8 1 37 34 8 1 37 Connection...

Страница 19: ...d Motor QF4400SU HT Integrated controller Motor Gear Manufacturer standard Siemens SEW Type 1LE1003 CMP80M Rated speed min 1 1435 50 Hz 1200 Voltage V 230 400 400 Ampacity A 7 7 4 4 13 4 Power KW 2 2...

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