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QF4400SU; edition 2018-11; page 16 of 19  

 

 
 

5. Operating troubles, causes and remedial action 
(Troubleshooting) 

 
 

 

 

No. 

Operating troubles 

Causes and remedial action 

 

Pump 
does 
 not  
start

 

Pump 
does 
not 
prime 

Delivery 
is not  
ob-
tained 
or 
reduced

 

Pressure 
head is 
not 
obtained

 

Irreg-
ular 
pump 
delivery 

Pump 
oper-
ates 
noisily 

Pump 
is 
leaky

 

Motor 
gets 
too 
warm

 

   

 

 

 

 

 

 

 

   

The screws of the pump-chamber maybe not 

tightened enough. Fix it!  

 

 

 

 

 

 

 

   

Check the direction of flow showed by the arrow 
on the pump, in case of wrong way, turn the 
pump head. 

 

 

 

 

 

   

Check suction pipeline and TC- seals for 
tightness. 

 

 

 

 

   

Check suction head-increase suction line cross 
section. 

 

 

 

 

 

   

Check viscosity of liquid pumped. 

 

 

 

 

 

 

 

      

 

Check pump speed. Control speed of drive 
motor. Check voltage and frequency. 

 

 

 

 

 

   

Avoid air inclusions in the liquid to be pumped. 

 

 

 

 

 

 

   

Check pressure head-open valve in discharge 
line completely, remove obstruction in discharge 
line. 

 

 

 

 

 

 

 

   

Pressure line completely or partly clogged, 
diaphragm maybe broken, 
change diaphragm! 

10 

 

 

 

 

 

 

 

   

The diameter of the  pipes in suction or 
pressure line are too small. 

11 

 

 

 

 

 

 

 

   

Check the coupling halves. They must be fixed 
with 2-3mm space. 

12 

 

 

 

 

 

 

 

   

Check longitudinal play of coupling rod pins. 
The spider might be worn. 

13 

 

 

 

 

 

   

Check whether foreign bodies in pump. 
Disassemble pump, remove foreign bodies, 
replace defective parts. 

14  X 

 

 

 

 

 

 

X       

 

Pump stopped by the thermal circuit breaker. 
Please allow the motor to cool down 

– please 

reduce the power consumption. 

15  X 

 

 

 

 

 

 

   

Bearings are worn or defective Disassemble 

pump, replace the shaft 

– bearing – cap unit 

16 

 

 

 

 

 

 

 

   

The valves are dry (e.g. not in use for a long 
time), deformed or worn. Change valve or wet 
the pump. 

17 

 

 

 

 

 

 

 

   

The diaphragm is burst ( the discharge pressure 

was too high) 

– replace pump chamber. 

18 

 

 

 

 

   

O

–rings between valve plate and pump housing 

are defective.

 

19 

 

 

 

 

 

 

 

   

Align coupling accurately 

20 

 

 

 

 

 

 

   

The clamping ring screw got loose 

–fixe it! 

Содержание 4400SU Series

Страница 1: ...e left hand and with separate control box no image or with integrated controller HT model image right hand other versions are possible Please read this manual carefully before start up of the pump and...

Страница 2: ...with the safety instructions 8 3 5 Safety hints for the operator 8 3 6 Safety instructions for maintenance inspection and mounting operations 9 3 7 Unauthorized reconstruction and spare part usage 9 3...

Страница 3: ...echanical influences The following storage conditions are recommended Steady ventilated dust and vibration free storage room Ambient temperature between 15 C 59 F and 25 C 77 F with a relative humidit...

Страница 4: ...p for filter cartridges or plate and frame depth filters Chromatography Packing of chromatography columns Feed pump to mix gradients Feed pump for centrifuges or separators Feed pump for homogenizers...

Страница 5: ...h appropriate analytical methods the success of the flushing procedure Recommendation Test run prior first use Before using your pump in your process perform a test run to get used to the specific pro...

Страница 6: ...internal supply voltage too low err4 internal supply voltage too high Attention The optimal motor parameter are set by the factory Only authorized and qualified personnel should change the parameter o...

Страница 7: ...p chamber in a vacuum autoclave at max 130 C 266 F for max 30 min Follow instructions of the autoclave manufacturer 4 After cooling down the screws of the membrane housing cover and the connectors sho...

Страница 8: ...ease follow strictly the safety guidelines of this manual as well as all national and possible internal regulations e g the handling of chemicals like caustic or acid the handling of biological materi...

Страница 9: ...tart up and check the tightness of the pump o Please respect the relevant additional security advices if the pump has been used for aggressive dangerous or toxic liquids e g suitable protective equipm...

Страница 10: ...tool for the specific application The user operator is responsible to perform a proper method of testing if the pump should be applied for his specific application The chemical and thermal compatibili...

Страница 11: ...led personnel Check the electrical cables before connecting to mains supply During all maintenance work it has to be ensured that no explosive atmosphere can arise Appropriate protection equipment is...

Страница 12: ...haft should be verified For corrosion reasons or a clearly audible operating noise the parts of the bearing service kit should be also replaced PSKITWLC44 Please follow the general guidelines and safe...

Страница 13: ...dation is inapplicable The replacement of the pump chamber can be conducted by the operator Please follow the drawings for the disassembly and assembly Before starting the disassembly ensure that the...

Страница 14: ...sider the following tightening torques during the installation of the pump chamber Picture 1 Step 3 Fastening screws 25 Nm 18 4 lb ft Picture 3 Step 1 Clamp ring screw 5 Nm 3 7 lb ft 1 Pull SU pump ch...

Страница 15: ...e operator The following drawings describe it step by step 3 Mounting in reverse order with the new shaft bearing unit Pay attention that between both coupling halves has to be a gap of 2 3 mm 4 For m...

Страница 16: ...d open valve in discharge line completely remove obstruction in discharge line 9 X Pressure line completely or partly clogged diaphragm maybe broken change diaphragm 10 X The diameter of the pipes in...

Страница 17: ...rpm x reduction ratio Depending on the selected motor frequency drive combination the motor frequency and the resulting pump speed might differ 6 2 Performance charts of the QF4400SU HT The flow rates...

Страница 18: ...eed range pump rpm 20 1200 10 1200 Connection specification inlet standard Connector 1 5 TC 1 5 TC Flange diameter mm inch 50 5 1 99 50 5 1 99 Internal diameter mm inch 34 8 1 37 34 8 1 37 Connection...

Страница 19: ...d Motor QF4400SU HT Integrated controller Motor Gear Manufacturer standard Siemens SEW Type 1LE1003 CMP80M Rated speed min 1 1435 50 Hz 1200 Voltage V 230 400 400 Ampacity A 7 7 4 4 13 4 Power KW 2 2...

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