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Page  26

7014-188C

November 22, 2011

CB1200-I Pellet Insert

8

Operating Instructions

A.  Fuel Size, Material and Storage

1. Wood Pellets

Fuel pellets are made from sawdust or wood by-products.  If the 
source  material  is  hardwood,  they  can  have  a  higher  mineral 
content,  creating  more  ash.    Fuels  containing  bark  will  also 
have higher ash content.  Minerals and other noncombustible 
materials such as sand will turn into a hard, glass-like substance 
called a clinker when heated to the extreme temperatures our 

fi repot reaches.  This is what forms clinkers in the bottom of the 
fi repot.  Trees from different areas will vary in mineral content.  
That  is  why  some  fuels  produce  more  clinkers  than  others.  
Pellets are manufactured in either 1/4 inch or 5/16 inch (6-8mm) 
diameter and should be 

no more than 1-1/2 inches (38mm) 

in length

.  Pellet lengths may even vary by lot from the same 

manufacturer which is why the feed rate may need to be adjusted 
occasionally.   

If  you  burn  pellets  longer  than  1-1/2  inches 

(38mm) you may have an inconsistent fuel feed rate and/or 
missed ignitions.

Pellet fuel quality can greatly fl uctuate.  We recommend using 
premium grade fuel with ash content less than 1%.  Even in some 
fuel labeled “premium” ash content can vary from bag to bag 
and possibly exceed 1%.  High ash fuel, or lack of maintenance, 
can cause the fi repot to fi ll up and thus create a potential for 
smoking, sooting and possible hopper fi res.

Always burn dry fuel.  Burning fuel with high moisture content 
takes  heat  from  the  fuel  and  tends  to  cool  the  appliance, 
robbing heat from your home.  Damp pellet fuel can clog the 
feed system.

We  recommend  that  you  buy  fuel  in  multi-ton  lots  whenever 
possible.    Buying  large  quantities  of  fuel  at  once  will  greatly 
reduce the number of times the feed adjustments will need to be 
made.  However, we do recommend trying various brands before 
purchasing multi-ton lots to ensure your satisfaction.

 

2. Shelled Field Corn

Extensive factory and fi eld testing has demonstrated shelled 
fi eld corn to be an effi cient and very economical fuel.  We 
recommend the use of a 50-50 blend of corn and wood pellets. 
The only change in operation is that the feed rate may require 
a slight adjustment.  The BTU output of the appliance varies 
slightly compared to pellets, depending on the quality of the 

Fire Risk.

WARNING 

•  High ash fuels, or lack of maintenance, can 

cause the firepot to overfill.  Follow proper 
shutdown procedure if ash buildup exceeds 
half way point in firepot.

•  Failure to do so could result in smoking, 

sooting and possible hopper fires.

2. Shelled Field Corn (Cont’d)

corn used.  In cases where it is acceptable for the appliance 
to run full time, 100% corn will work after the fi re has been 
started using wood pellets.

When purchasing corn to burn in your appliance, read the 
ingredient  label  very  carefully.   

Do  NOT  purchase  fuel 

that contains any additives

 such as oils (i.e. soybean oil) 

and meals as it will result in poor unit performance.  If you 
are buying corn  the only ingredient that should  be listed 
is corn. 
Shelled fi eld corn must be 15% or less moisture content.  
The corn must be clean and free from debris.  Never burn 
corn straight from the fi eld.  Stalk parts, excessive fi nes and 
cob remnants, etc. will clog the auger mechanism.  Corn 
with excessive grain dust must be screened by sifting with 
3/16 (4.76mm) inch mesh screening.

Do not burn treated seed corn in your appliance.  Seed corn 
is treated with chemical pesticides that are harmful or fatal 
if swallowed; therefore, seed corn is dangerous to have in 
the house, expecially where children can reach it.  Burning 
treated seed corn in your appliane will void your warranty 
and will destroy the exhaust system on the unit.

When  changing  to  a  different  fuel,  be  sure  to  empty  the 
hopper of the previous fuel and vacuum the hopper before 
you fi ll it with the new fuel.

Risk of Chemical Poisoning.

•  Do Not burn treated seed corn

•  Chemical pesticides are harmful or fatal if 

swallowed

•  Burning treated seed corn will void your 

warranty

WARNING

3. Storage

Wood pellets should be left in their original sealed bag until 
using.  This will prevent moisture absorption.

Shelled corn should be stored in a tight container where  it 
will not absorb moisture from damp or wet fl oors.  This will 
also prevent rodents from becoming a problem.

Do  not  store  any  pellet  fuel  within    the  clearance 
requirements or in an area that would hinder routine cleaning 
and maintenance.

Содержание PELLET INSERT CB1200MI-MBK

Страница 1: ...y Comply with all minimum clearances to com bustibles as specified Failure to comply may cause house fire Check building codes prior to installation Installation MUST comply with local regional state...

Страница 2: ...m 3 76mm 6 152mm 8 203mm DO NOT REMOVE THIS LABEL NE PAS ENLEVER L TIQUETTE SERIAL NO NUM RO DE S RIE Report Rapport 061 S 13 2 DO NOT REMOVE THIS LABEL NE PAS ENLEVER L TIQUETTE Manufactured by Fabri...

Страница 3: ...Rear Shroud Installation 18 19 B Outside Air Kit 20 C Adjustable Hopper Option 20 D Grille Installation 20 E Adjustable Hearth Support 21 F Panel Trim 22 23 G Brick Set Installation 24 H Brick Clip In...

Страница 4: ...3 2 TYPE Solid Fuel Room Heater Pellet Fuel Burning Type Insert STANDARD ASTM E1509 95 ULC S628 93 ULC S610 M87 ULC S628 M93 and ULC ORD C1482 M1990 Room Heater Pellet Fuel Burning Type and UM 84 HUD...

Страница 5: ...e loca tion of the vent termination CAUTION If burning shelled field corn you must use ap proved venting specifically designed for corn to prevent corro sion or degradation Follow the instructions fro...

Страница 6: ...n appliance is drafting successfully all combustion byproducts are exiting the home through the chimney Considerations for successful draft include Preventing negative pressure Location of appliance a...

Страница 7: ...erials have been met 8 The masonry chimney is inspected by a profes sional and is clean or the factory built metal chimney is installed according to the manufac turer s instructions and clearances 9 T...

Страница 8: ...3 Side View Panel A B Standard 30 inches 762mm 40 inches 1016mm Large 33 inches 838mm 50 inches 1270mm B A 30 in 762mm 22 in 559mm 19 1 2 in 495mm 11in 279mm 11 279mm 25 1 2 in 648mm 12 in 305mm 13 in...

Страница 9: ...NCE TO EXPOSED SECTION AND FACE TRIM Rear Shroud Kit is Required for Built In Installation A Top of Shroud Top Vent 3 0 76 Rear Vent 0 0 B Sides of Inside Shroud Top or Rear Vent 0 0 C Back of Inside...

Страница 10: ...TE A Quadra Fire floor protector Part 811 0730 is available through your dealer to be used as a floor protec tor for the section under the insert body only Floor protec tion to front and sides of inse...

Страница 11: ...eptable H Prefabricated Metal Chimney The chimney can be new or existing masonry or prefabricated and must meet the following minimum requirements Must be minimum 6 inch 152mm inside diameter of high...

Страница 12: ...open position Removal of smoke shelf or baffle Removal of ember catches Removel of fire grate Removal of view screen curtain Removal of doors External trim pieces which do not affect the operation of...

Страница 13: ...o be the same as minimum clearance to vinyl inside corners Clearance of a termination cap below electrical service shall be the same as minimum clearance to vinyl soffits Clearance of a termination ca...

Страница 14: ...e flow of exhaust gases under positive pressure as 1 foot of horizontal pipe and a foot of horizontal pipe is twice as restrictive as a foot of vertical pipe D Pipe Selection Chart The table below can...

Страница 15: ...er draw outside combustion air from Wall floor or ceiling cavity Enclosed space such as an attic or garage NOTE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustratio...

Страница 16: ...e Air Vertical Figure 16 1 Outside Air Termination at Chimney Top Vertical 305mm min below 305mm min above NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable insula ti...

Страница 17: ...pages 9 10 for listings to combustibles and appropriate chimney systems 6 Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the the...

Страница 18: ...nt Includes Vent pipe and two 1 4 20 x 3 4 inch bolts with nuts Part 811 0660 3 inch Top Vent Adapter or Part 811 0670 4 inch Top Vent Adapter Vertical Exhaust Transition Pipe Top Vent Adapter Figure...

Страница 19: ...2 If your installation does not include an outside air kit attach cover plate with 4 screws 3 Attach left shroud panel using seven screws 3 on top and bottom and 1 along the side Figure 19 3 Top Vent...

Страница 20: ...Flex Hose Hose Clamp Collar Assembly Trim Ring Hose Clamp Termination Cap Assembly Figure 20 1 Attach hose clamp to intake air collar Outside air flex pipe D Grille Installation Figure 20 3 1 Remove...

Страница 21: ...extremely difficult once trim has adhered to tape Do a dry run first without removing paper from tape 6 Place cut edge of trim under top lip and into position on scissors Place side pieces on first a...

Страница 22: ...ure 22 4 Figure 22 5 Figure 22 6 NOTE Right and left side curtains are shipped with the insert 1 Unpack and lay out parts face down flanges up on a non abrasive surface as shown in Figure 22 1 Install...

Страница 23: ...while installing 4 8 32 x 3 8 inch screws into holes in panel support If screws have been factory installed tighten to secure panel to panel support Return hopper lid to closed position 7 Install a c...

Страница 24: ...need to be installed on the outer edge of baffle to keep the brick set in place Remove the baffles from the appliance before installing the brick clips 2 Using pliers bend the brick clip slightly past...

Страница 25: ...quipped with an adjustable heat anticipator The current rating is 05 amps The anticipator needs to be adjusted to the lowest setting available 2 When mounting a thermostat on a wall be sure to follow...

Страница 26: ...llets The only change in operation is that the feed rate may require a slight adjustment The BTU output of the appliance varies slightly compared to pellets depending on the quality of the Fire Risk W...

Страница 27: ...e heat output control switch to the desired setting Odors and vapors released during initial operation Curing of high temperature paint Open windows for air circulation Odors may be irritating to sens...

Страница 28: ...too high or too low you will F Feed Rate Adjustment Instructions need to adjust the feed rate Wait until the appliance has been burning for 15 minutes before making your adjustments and allow 15 minu...

Страница 29: ...ss The more it burns on low the more frequent clean ing of the glass is required 4 Fire has tall flames with black tails and is lazy 4 The feed rate needs to be reduced or the firepot needs cleaning H...

Страница 30: ...s clean Make sure front door is closed Replace control box Call light on No fire Partially burned fuel in firepot Firepot clean out plate not closed Firepot is dirty missed ignition Check that firepot...

Страница 31: ...of vacuum Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 screws and jiggle feed assembly Check th...

Страница 32: ...ove stainless steel baffle from firebox to clean ash from on top of baffle Clean behind rear brick panels Change fuel brand to pre mium Check that firepot clean out plate is fully closed Reduce feed r...

Страница 33: ...ion Exhaust More frequently depending on the fuel type OR X Blower Convection More frequently depending on operating environment OR X Door Latch Inspection Prior to heating season OR X Exhaust Path Mo...

Страница 34: ...r more frequently depending on ash build up By Homeowner WARNING NEVER pull firepot cleaning rods or cleaning slide plates when appliance is operating Hot pellets may fall into ashpan and may start a...

Страница 35: ...fles This will require removing the baffles Please refer to page 37 for instructions on removing the baffles 10 Cleaning the Glass Frequency When clear view of the firepot becomes obscure By Homeowner...

Страница 36: ...ency Yearly By Homeowner a Be sure the appliance is allowed to cool has been unplugged and the exhaust blower is off b Remove all ash from the firebox and vacuum thoroughly c Paint all exposed steel i...

Страница 37: ...s more than half way up the firepot By Homeowner Poor quality pellet fuel or lack of maintenance can create conditions that make the firepot fill quickly with ashes and clinkers This condition makes t...

Страница 38: ...s and slide the glass out the bottom d Slide new glass in reposition the 2 center posts and re install bottom glass frame e Re rope the door 2 Replacing Side Glass NOTE When removing the side glass wi...

Страница 39: ...ter are connected to the wire harness with 1 4 inch male female spade connectors These wires will pull forward approximately 4 to 5 inches 102mm to 127mm Disconnect the spade connections and remove th...

Страница 40: ...temperatures of the green and red lights have been obtained When describing the location of a component part it is always AS YOU FACE THE FRONT OF THE APPLIANCE 2 Convection Blower The convection blow...

Страница 41: ...t itself 19 Snap Disc 3 Burn Back Protector 250 F Snap disc 3 is mounted on the right side of the auger tube just below feed motor and has a reset button To access it remove the right side panel If th...

Страница 42: ...al Block Center 2 Screws for Thermostat Wires Power Outlet Heat Output Switch Reset Button Red Call Light Fuse Control Box Blue Blinking Light Red Green Light B Component Locations Figure 42 1 Exhaust...

Страница 43: ...2 2011 7014 188C Page 43 CB1200 I Pellet Insert C Exploded Drawing Figure 43 1 Part number list on following pages Classic Bay Millennium Insert Pellet 4 5 6 7 8 9 10 11 12 13 17 16 15 14 19 18 20 21...

Страница 44: ...2 3690 Y 3 1 Screw 8 32 X 3 8 PH Pkg of 40 225 0500 40 Y 3 2 Feed Motor 812 4421 Y 3 3 Collar Set 7 8 229 0520 3 4 Feed Bearing SRV7000 598 Y 3 5 Mount Feed Motor 410 7172 3 6 Gasket Feed Motor 240 07...

Страница 45: ...3171 Y 11 6 Heating Element Assembly 18 Loop Igniter Pkg of 1 SRV7000 462 Y Pkg of 10 SRV7000 462 10 Y Wing Thumb Screw 8 32 X 1 2 Pkg of 24 7000 223 24 Y 12 Door Assembly Black DR CB12 MBK B Gold DR...

Страница 46: ...l Light Lens Cover 812 0750 Y Call Light Fluorescent SRV7000 122 Component Pack Includes Firepot Cleanout Tool Power Cord Wire Harness For Thermostat Owners Manual Caution Label Paint Warranty Card Ho...

Страница 47: ...33 in x 50 in SP CB12I3350 GD Bracket L Trim Qty 2 832 0840 Logo Quadra Fire Gold 200 3180 Trim Panel Set Gold 250 4660 Panel Set Large W Nickel Trim 33 in x 50 in SP CB12I3350 NL Bracket L Trim Qty 2...

Страница 48: ...TENERS Avk Rivnut Repair Kit 1 4 20 3 8 16 Rivnut Tools RIVNUT REPAIR Y Bolt Firepot 1 1 4 Long Pkg of 25 225 0120 25 Y Bumper Rubber Pkg of 12 SRV224 0340 12 Y Ceramic Nuts Igniter Pkg of 12 812 0730...

Страница 49: ...R November 22 2011 7014 188C Page 49 CB1200 I Pellet Insert Date of Service Performed By Description of Service E Service And Maintenance Log...

Страница 50: ...Page 50 7014 188C November 22 2011 R CB1200 I Pellet Insert F Warranty Policy...

Страница 51: ...R November 22 2011 7014 188C Page 51 CB1200 I Pellet Insert...

Страница 52: ...195 6053165 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6550687 6601579 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748942 6769426 6774802 6796302 6840261 6848441...

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