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Quadra-Fire • HUDBAY-INS • 7008-115 Rev. o • 8/11

C. Service Parts

Hudson Bay Insert

HUDBAY-INS

Beginning Manufacturing Date: April 2003

Ending Manufacturing Date: ______

Part number list on following page.

Log Set Assembly

Содержание HUDBAY-INS

Страница 1: ...on in Mobile Homes CAN CSA Z240MH in Canada This appliance is only for use with the type s of gas indicated on the rating plate Installation and service of this appliance should be performed by qualified personnel Hearth Home Technologies suggests NFI certified or factory trained professionals or technicians supervised by an NFI certified professional Leave this manual with party responsible for u...

Страница 2: ...actured for operation with Natural Gas For conversion to propane the Manufacturer s kit provided with the stove must be used in conjuntion with the instructions in the owner s manual This vented gas fireplace heater is not for use with air filters This appliance may be installed in a bedroom or bedsitting room in Canada remote thermostat installation is required FAN TYPE VENTED CIRCULATOR Blower E...

Страница 3: ...nd Supplies Needed 14 D Inspect Appliance and Components 14 5 Fireplace Size Requirements A Minimum Fireplace Opening 15 B Mantel and Wall Projections 16 6 Termination Locations A Vent Termination Minimum Clearances 17 7 Installation Preparation A Inspection and Cleaning 18 B Flue Damper 18 C Gas Line 18 D Hearth or Hearth Extension 18 E Fireplace Conversion Notice 18 F Electrical Outlet Box 18 8 ...

Страница 4: ... purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warrant...

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Страница 6: ... the CAN CGA B149 Installation Codes in Canada 1 1 Listing and Code Approvals E Non Combustible Materials Specification Material which will not ignite and burn Such materials are those consisting entirely of steel iron brick tile concrete slate glass or plasters or any combination thereof Materials that are reported as passing ASTM E 136 Standard Test Method for Behavior of Materials in a Vertical...

Страница 7: ...ause burns DO NOT touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or other flammable materials Keep clothing furniture draperies and other flammable materials away Keep remote controls out of reach of children N...

Страница 8: ...he instructions supplied with the control installed to operate your fireplace For safety Install a switch lock or a wall remote control with child protection lockout feature Keep remote controls out of reach of children See your dealer if you have questions CLEAR SPACE 3 FT IN FRONT OF FIREPLACE APPLIANCE INSTALLED IN EXISTING SOLID FUEL FIREPLACE G Before Lighting Fireplace Before operating this ...

Страница 9: ... the power from the appliance 4 Open the door of the appliance May need to remove face front first 5 Push in gas control knob slightly and turn clockwise to the OFF position Do not force 6 Wait five 5 minutes to clear out any gas Smell for gas including near the floor If you smell gas STOP Follow B of the safety information above If you don t smell gas go to the next step 7 Push gas control knob i...

Страница 10: ...on and the flames will begin to yellow as the appliance is al lowed to burn for 20 to 40 minutes Odor from appliance When first operated this appliance may release an odor for the first several hours This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing Odor may also be released from finishing materials and adhesives used around the appliance Film o...

Страница 11: ...ld be turned off and cooled before servicing When properly maintained your appliance will give you many years of trouble free service We recommend an nual service by a qualified technician Doors Surrounds Fronts Frequency Annually By Homeowner Tools needed Protective gloves stable work surface Inspect for scratches dents or other damage and repair as necessary Check that louvers are not blocked Va...

Страница 12: ...ipe out dust cobwebs debris or pet hair Use caution when cleaning these areas Screw tips that have penetrated the sheet metal are sharp and should be avoided Remove all foreign objects Verify unobstructed air circulation Figure 3 1 Standing Pilot Flame Patterns Burner Ignition and Operation Frequency Annually By Service Technician Tools needed Protective gloves vacuum cleaner whisk broom flashligh...

Страница 13: ...lustrations diagrams are not drawn to scale Actual product may vary from pictures in manual VERTICAL TERMINATION CAP SECTION 8F VENT PIPE SECTION 8 MANTEL AND MANTEL LEG SECTIONS 5 11 SURROUND SECTION 12 HEARTH EXTENSION SECTION 5 11 GAS LINE SECTION 9 ACCESS THROUGH EXISTING MASONRY OR WOODBURNING FIREPLACE Figure 4 1 Typical System 4 4 Getting Started Installer Guide ...

Страница 14: ...packages Remove log set and component pack from firebox Report to your dealer any parts damaged in shipment particularly the condition of the glass Read all of the instructions before starting the instal lation Follow these instructions carefully during the installation to ensure maximum safety and benefit WARNING Risk of Fire or Explosion Damaged parts could impair safe operation DO NOT install d...

Страница 15: ...t be placed directly on the base of the outer wrap a 3 8 inch airspace must be provided between the insert and the floor of the outer wrap Use the levelling legs to raise the insert a minimum of 3 8 inch The original fireplace may never be returned to solid fuel in this condition The sidewalls and top structure of the firebox may not be altered with the exception of removable baffles and dampers C...

Страница 16: ...ng for combustibles extending 1 inch to 8 inches max is 14 inches Use leveling legs to raise insert minimum 3 8 inch 10 mm above combustible material or outer wrap of factory built firebox Combustible facings must not extend behind the insert surround Figure 5 2 Model A B C D Hudson Bay Insert Inches 14 11 12 7 Millimeters 356 279 305 178 Underneath bottom of appliance to combustibles 3 8 in 10 mm...

Страница 17: ...7 5 Over 20 12 to 21 12 8 0 Figure 6 1 Minimum Height From Roof To Lowest Discharge Opening 3 foot minimum in snow regions HORIZONTAL OVERHANG VERTICAL WALL GAS DIRECT VENT TERMINATION CAP 12 X ROOF PITCH IS X 12 LOWEST DISCHARGE OPENING 2 FT MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING 6 6 Termination Locations Fire Risk Maintain vent clearance to combustibles as s...

Страница 18: ...gas access hole provided an access hole of 1 inch 25 mm diameter or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner This access hole must be plugged with non combustible insulation after the gas supply line has been installed Install gas line into firebox cavity Check local codes and gas line sizing requirements following NFPA51 See Section ...

Страница 19: ...appliance to a chimney flue serving a separate solid fuel or gas burning appliance May impair safe operation of this appliance or other appliances connected to the flue Vent this appliance directly outside Use separate vent system for this appliance Horizontal venting is NOT allowed Vertical terminations are measured to top of chimney This appliance is listed for use with LINK DV systems and compo...

Страница 20: ...s to back face of surround Push insert so that surround becomes tight against face of fireplace WARNING Risk of Fire Only an approved Hearth Home Technologies surround may be used to cover inte gral grills on solid fuel burning fireplaces No other com ponents such as shrouds sheetmetal plates etc may be used to seal off vents WARNING Risk of Explosion Failure to position the parts in accordance wi...

Страница 21: ...moved to use this kit Run flex liners through 3 in holes in damper flashing Attach damper flashing to firebox roof with self tapping screws included in kit Figure 8 6 To prevent odors and cold drafts the chimney must be sealed around the vent with non combustible blanket insulation or field fabricated metal plates Note The LINK DV4 30B system REQUIRES this insulation Masonry Factory Built Wood Bur...

Страница 22: ...twigs and right and left rear logs from the burner pan if installed Remove the two nuts that secure the burner pan to the burner support with the ratchet and socket Note Gas conversions should only be performed by a qualified service person and or where required by state and local codes licensed installer service technician In the Commonwealth of Massachusetts installation must be performed by a l...

Страница 23: ...injector and replace with an appropriate injector 35 LP 62 NG A B C Figure 9 8 C Valve Regulator Replacement Remove upper and lower back shield Loosen the set col lars on the extension rods with the 3 32 in Allen wrench Remove the rods and adapter cap Turn control knob to the OFF position ensure that gas supply to the valve has been turned off Using a Torx TH20 or slotted screwdriver remove the th...

Страница 24: ...h your local gas utility or authorities having jurisdiction When installing above 2000 feet elevation In the USA Reduce burner orifice 4 for each 1000 feet above 2000 feet In the CANADA Reduce burner orifice 10 for elevations between 2000 feet and 4500 feet Above 4500 feet consult local gas utility WARNING Risk of Fire Explosion High pressure will damage valve Low pressure may cause explosion Veri...

Страница 25: ...this product must be protected withground faultcircuit interrupterprotection incompliance with the applicable electrical codes when it is installed in locations such as in bathrooms or near sinks Low voltage and 110 VAC voltage cannot be shared within the same wall box WARNING Risk of Shock or Explosion DO NOT wire 110V to the valve or to the appliance wall switch Incorrect wiring will damage cont...

Страница 26: ...electricity Remove logs and burner from appliance Remove blower access cover in bottom of firebox by removing the screws Retain screws for reassembly Disconnect wires from the snap disk on back of access cover Lift blower off of studs and pull through opening Figure 10 5 Disconnect wires from the blower Figure 10 6 Installation is the reverse of removal Remove grommet retainer from old blower and ...

Страница 27: ... Fire HUDBAY INS 7008 115 Rev o 8 11 Figure 10 7 Blower Wiring Diagram F 1 4 in 6 mm female spade M 1 4 in 6 mm male spade BLOWER M M F F BLK BLK WHT WHT BLK R F M M F F M WHT BLK BLK WHT GRN RHEOSTAT SNAP DISC ...

Страница 28: ...r combustibles extending 1 inch to 8 inches max is 14 inches Use leveling legs to raise insert minimum 3 8inch 10 mm above combustible material or outer wrap of factory built firebox Combustible facings must not extend behind the insert surround Figure 11 1 Clearance to Combustibles Model A B C D Hudson Bay Insert Inches 14 11 12 7 Millimeters 356 279 305 178 Underneath bottom of appliance to comb...

Страница 29: ...anel Pull out and unhook the two spring latches on the bottom of the appliance that secure the door Rotate the door forward approximately 1 1 2 in 38 mm Holding the ashlip lift the door up off of the stationary latches and away from the appliance Note Use a soft cloth and a window cleaning solution to clean all fingerprint oils from the gold or nickel surface of crown PRIOR to lighting the applian...

Страница 30: ...r cord restraint found in the appliance com ponent bag Cord is shipped exiting the right side of the appliance but can be routed in either direction A notch will be needed in the trim piece for the cord restraint Slide the appliance back until the panel is tight to the fireplace G Panel Set Installation Included in kit 2 Angle Brackets and set screws 1 3 piece Trim 2 Side Panels 1 Top Panel 1 Swit...

Страница 31: ...mbers CANNOT be placed directly over ports Care should be taken not to cover the lighting trail of ports from back to front Place dime size pieces of Glowing Embers mineral wool just in front of the port trail but not on or in between the ports see Figure 12 9 Care should be taken so that the ports are not covered Failure to follow this procedure will likely cause lighting and sooting problems Sav...

Страница 32: ...rebox Holding the baffle against the heat exchangers slide the baffle towards the front of the appliance Note To aid in brick installation the burner may be removed Keeping the baffle elevated with your free hand put the right side brick into position Rest the baffle on the right side brick Still holding the baffle in place install the left brick into position Install the rear brick Slide it in at...

Страница 33: ...ned to work specifically with the burner of this appliance Exact placement will ensure proper operation of your gas appliance and reduce sooting Complete log installation 4 4 5 5 6 6 3 3 Logs installed in firebox Logs 1 and 2 are part of the burner pan and are numbered for reference only 6 6 3 3 1 1 2 2 4 4 5 5 Figure 12 20 Figure 12 21 Figure 12 19 Install the left rear log 3 over the locator pin...

Страница 34: ... causes flames to become shorter and blue Closing the air shutter creates taller orange yellow flames After adjustment tighten wing nut to lock in place Figure 12 24 K Air Shutter Adjustment The air shutter is used to fine tune the flame as necessary The air shutter is shipped in the fully open position Allow the unit to operate 15 20 minutes before making any adjustments to the air shutter This w...

Страница 35: ...ok the two spring latches on the bottom of the appliance that secure the door Rotate the door forward approximately 1 1 2 in 38 mm Holding the ashlip lift the door up off of the stationary latches and away from the appliance Replacing Fixed Glass Assembly Door Frame with Glass Assembly Replacement Use only Door Assembly replacement as specified in Section 14 of this manual available from your deal...

Страница 36: ...the gas valve is fully in serted and tight hand tighten plus 1 4 turn Verify proper voltage output from the thermocouple to the valve Place one millivolt meter lead wire on the thermocouple copper lead Place the second lead wire on the solder button on the back of the valve blue wire Start the pilot and hold the valve knob in The mil livolt reading should read 8 16 millivolts If millivolt reading ...

Страница 37: ... tank B Improper gas inlet pressure Natural gas should be 5 14 in w c LP should be 10 14 in w c Verify pressure with manometer C Inner vent pipe leaking exhaust gases back into the system Check venting system for damage Replace repair im properly assembled pipe sections D Glass installed improperly Check to ensure glass is installed properly Replace fixed glass panel assembly E Thermopile or therm...

Страница 38: ...NIMUM FIREBOX OPENING Height Width Depth Front Rear Front Rear Top Bottom Inches 20 1 4 14 1 2 26 1 2 20 13 13 Millimeters 514 368 673 508 330 330 ROCKER SWITCH AND WIRING IS ACCESSIBLE HERE WHEN SHIPPED ELECTRICAL CONNECTION AND GAS CONNECTION EXTEND FROM HERE RIGHT SIDE OF STOVE G H A B C D F E A B C D E F G H inches 4 3 4 20 26 9 16 11 1 2 8 5 16 29 23 20 Millimeters 121 508 674 292 211 737 584...

Страница 39: ...k adapter Figure 14 2 Direct Vent Flex Liner Kits Figure 14 3 Direct Vent Flex Liner Accessory Kits Direct Vent Flex Liner Accessory Kits see Figure 14 3 LINK ZC ADPB Zero clearance chimney adapter DV 46DVA GK Adapter kit colinear to coaxial 3 inches included in above kits It is permissible to use DV 46DVA GK to connect collinear flex vent to SL D vent pipe to extend the run FLEX3 30 One 3 inch fl...

Страница 40: ...7008 115 Rev o 8 11 40 R C Service Parts Hudson Bay Insert HUDBAY INS Beginning Manufacturing Date April 2003 Ending Manufacturing Date ______ Part number list on following page Log Set Assembly 1 11 10 9 7 6 8 12 13 2 3 4 5 ...

Страница 41: ...B Gasket Glass 3 4 X 5 832 0460 Y 7 Door Crown BLACK Pre SN 0021678012 SRV462 0150 Post SN 0021678012 462 0150 Door Crown Gold DC BAY GD Nickel DC BAY NL 8 Door Face Access Pre SN 0021678012 SRV7008 117 Post SN 0021678012 7008 117 9 Latch Assembly Qty 2 req 7003 005 Y 10 Leveling Leg 462 0420 11 Blower 812 4900 Y Wire Harness 455 7240 Y 12 Blower Access Plate Rear 7008 141 13 Transition Assembly 7...

Страница 42: ...ss Plate 7008 135 14 4 Gasket Blower Access 7008 136 14 5 Burner Neck Support Assembly 7008 005 Y 14 6 Shutter Bracket Assembly 468 5060 Y 14 7 Bulkhead 26457 Y 14 8 Bulkhead Stop 474 0090 14 9 Extension Knob HI Lo 571 533 Y 14 10 Extension Knob ON OFF 571 534 Y 14 11 Valve NG 842 0240 Y Valve LP 842 0230 Y 14 12 Valve Bracket 7008 112 14 13 Speed Control 842 0370 Y Speed Control Knob 200 2041 Y 1...

Страница 43: ..._______________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ R DO NOT DISCARD THIS MANUAL NOTICE Leave this manua...

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