Quadra-Fire CASTILE-CSB-B Скачать руководство пользователя

Страница: 3 / 44

May 12, 2014

7021-130F

Page 3

Castile-B FS Pellet Stove

TABLE OF CONTENTS

Safety Alert Key:

•

DANGER!

Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING!

Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION!

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

•

NOTICE:

Indicates practices which may cause damage to the fi replace or to property.

Section 1: Listing and Code Approvals

A. Appliance

Certifi cations ......................4

B. Mobile Home Approved ......................4

Glass

Specifi cations ............................4

Electrical

Rating

..................................4

E. BTU & Effi ciency Specifi cations ..........4

Section 2: Getting Started

A. Design, Installation & Location

Considerations

....................................5

B. Locating Your Appliance & Chimney ..6

Thermostat

Location

...........................6

Draft

....................................................6

Negative

Pressure

..............................6

Fire

Safety

..........................................7

G. Tools & Supplies Needed ...................7

H. Inspect Appliance & Components

Pre-Use Check List .............................7

Section 3: Dimensions & Clearances

A. Appliance

Dimensions

........................8

B. Clearances to Combustibles ...............9

Hearth

Requirements..........................10

Section 4: Vent Information

A. Chimney & Exhaust Connection .........11

B. Venting Termination Requirements ....11

C. Equivalent Feet of Pipe .......................12

D. Pipe Selection Chart ............................12

Section 5: Venting Systems

Alcove

.................................................13

B. Through the Wall .................................14

Vertical

................................................15

D. Through the Wall & Vertical ................15

Masonry

..............................................16

F. Alternate

Masonry

...............................16

Section 6: Mobile Home

..................................17

Section 7: Appliance Set-Up

A. Outside Air Kit .....................................18

B. Leg Leveling System ...........................19

C. Top Vent Adapter ................................19
D. Rear Vent Adapter ..............................19

E. Log Set Placement ..............................20

Thermostat Installation ........................21

Section 8: Operating Instructions

A. Fuel Size, Material & Storage .............22

B. General Operation Information ...........23

C. Before Your First Fire .........................23

D. Starting Your First Fire ........................23
E. Fire Characteristics .............................24

Ignition

Cycles

....................................24

G. Feed Rate Adjustment Instructions.....24

H. Frequently Asked Questions...............25

Section 9: Troubleshooting

............................26-28

Section 10

Maintaining & Servicing Appliance

A. Proper Shutdown Procedures .............29

B. Quick Reference Maintenance Guide .29

C. General Maintenance & Cleaning .......29-32

D. High Ash Fuel Content Maintenance ..33

E. Soot or Creosote Fire ..........................33

F. Blower

Replacement

...........................34-35

G. Baffl e Removal ....................................35

Igniter

Replacement

............................36

Glass

Replacement

.............................36

Broken/Damaged

Component

............36

Section 11: Reference Material

A. Component

Functions.........................37-38

B. Component

Locations

.........................39

C. Warranty

Policy

...................................40-41

Contact

Information

.............................44

Содержание CASTILE-CSB-B

Страница 1: ... requirements in your area CAUTION Tested and approved for wood pellets and shelled field corn fuel only Burning of any other type of fuel voids your warranty CAUTION WARNING Hot glass will cause burns Do not touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high tempe...

Страница 2: ...caux pour les précautions requises pour passer une cheminée à travers un mur ou un plafond combustibles et les compensations maximums Inspectez et nettoyez la cheminée fréquemment Ne pas connecter cet appareil à une cheminée servant un autre appareil Utilisez systèm de ventilation L ou P diamètre 76mm ou 102mm Testé à ASTM E1509 95 ULC S627 00 ULC ORD C1482 M1990 Room Heating Pellet Burning Type U...

Страница 3: ...on A Chimney Exhaust Connection 11 B Venting Termination Requirements 11 C Equivalent Feet of Pipe 12 D Pipe Selection Chart 12 Section 5 Venting Systems A Alcove 13 B Through the Wall 14 C Vertical 15 D Through the Wall Vertical 15 E Masonry 16 F Alternate Masonry 16 Section 6 Mobile Home 17 Section 7 Appliance Set Up A Outside Air Kit 18 B Leg Leveling System 19 C Top Vent Adapter 19 D Rear Vent...

Страница 4: ...me Technologies Operate the appliance without fully assembling all components Overfire Install any component not approved by Hearth Home Technologies Install parts or components not Listed or approved Improper installation adjustment alteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified installer service agency or your de...

Страница 5: ... loca tion of the vent termination CAUTION If burning shelled field corn you must use ap proved venting specifically designed for corn to prevent corro sion or degradation Follow the instructions from the venting manufacturer Since pellet exhaust can contain ash soot or sparks you must consider the location of Windows Air Intakes Air Conditioner Overhang soffits porch roofs adjacent walls Landscap...

Страница 6: ... appliance is drafting successfully all combustion byproducts are exiting the home through the chimney Considerations for successful draft include Preventing negative pressure Location of appliance and chimney NOTICE Hearth Home Technologies assumes no responsibility for the improper performance of the chimney system caused by Inadequate draft due to environmental conditions Downdrafts Tight seali...

Страница 7: ...rials have been met 8 The masonry chimney is inspected by a profes sional and is clean or the factory built metal chimney is installed according to the manufac turer s instructions and clearances 9 The chimney meets the required minimum height 10 All labels have been removed from the glass door 11 Plated surfaces have been wiped clean if applicable 12 Thermostat or remote has been installed 13 A p...

Страница 8: ...ensions Figure 8 2 Front View Figure 8 1 Top View Figure 8 3 Side View Figure 8 4 Side View with Top Vent Adapter 24 in 609mm 24 5 8 in 626mm 12 in 305mm 24 in 609mm 28 9 16 in 725mm 15 15 16 in 405mm 22 7 8 in 582mm 17 in 431mm 16 5 16 in 414mm 28 3 4 in 730mm 5 in 126mm 27 7 8 in 708mm 3 in 76mm ...

Страница 9: ...o Appliance 2 51 H Side Wall to Flue Pipe 3 76 Alcove Installation Inches Millimeters Minimum Alcove Height 43 1092 Minimum Alcove Side Wall 6 152 Minimum Alcove Width 38 965 Maximum Alcove Depth 36 914 Dimension to Corner Inches Millimeters I Flue Center Line 10 3 8 264 J Back of Top Vent Adapter 9 1 8 232 B Clearances to Combustibles UL and ULC Fire Risk Comply with all minimum clearances to com...

Страница 10: ...s required with hori zontal venting or under the Top Vent Adapter with vertical installation Must extend 2 inches 51mm beyond each side of pipe shaded area C Hearth Pad Requirements UL and ULC Use a non combustible floor protector extending beneath appliance and to the front sides and rear as indicated Measure front distance M from the surface of the glass door Hearth Pad Requirements Inches Milli...

Страница 11: ...rotruding parts of the structure roof overhang plants and shrubs etc 6 Termination Cap Location Home Electrical Service Side to side clearance is to be the same as minimum clearance to vinyl inside corners Clearance of a termination cap below electrical service shall be the same as minimum clearance to vinyl sof fits Clearance of a termination cap above electrical service will be 12 inches minimum...

Страница 12: ...here above the diagonal line a 4 inch 102mm diam eter pipe is required The chart reveals that a 90 elbow is 5 times as restrictive to the flow of exhaust gases under positive pressure as 1 foot of horizontal pipe and a foot of horizontal pipe is twice as restrictive as a foot of vertical pipe D Pipe Selection Chart The table below can help you calculate the equivalent feet of pipe which is a metho...

Страница 13: ...ES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference A Alcove Figure 13 1 All minimums listed are to a combustible surface Minimum Maximum Inches Millimeters Inches Millimeters A Height 43 1092 n a n a B Width 38 965 n a n a C Depth n a n a 36 914 D To Side Wall 6 152 n a n a A C B ...

Страница 14: ...must be a minimum of 6 inches 152mm from the wall Approved for mobile home instal lations Must use 3 or 4 inch 76 102mm L or PL listed pellet venting or listed double wall pipe and a Quadra Fire Outside Air Kit in mobile homes NOTE In Canada where passage through a wall or partition of combustible construction is desired the installation shall conform to CAN CSA B365 Figure 14 1 Figure 14 2 NOTICE...

Страница 15: ...s Single wall pipe is approved for residential installations only C Vertical D Through The Wall Vertical Firestop Flashing Rain Cap 6 in 152mm Min Non combustible Hearth Pad 3 in 76mm Min Clean out Cover 24 in 610mm Minimum Ceiling Support 6 in 152mm Flue Connector 6 in 152mm Class A Chimney Connector Adapter 3 in to 6 in 76 152mm Top Vent Kit Figure 15 1 Figure 15 2 Non combustible Hearth Pad Cle...

Страница 16: ...onry Figure 16 1 Figure 16 2 Non combustible Hearth Pad Airtight Clean out Door Clean out cover Sheathing 3 in 76mm minimum 1 in 25mm clearance Flashing Fireclay flue liner with airspace Concrete Cap 1 in 25mm clearance with firestop 6 in 152mm minimum Non combustible Hearth Pad Airtight clean out door Sheathing 2 in 51mm minimum Flashing 1 in 25mm clearance 1 in 25mm clearance with firestop 6 in ...

Страница 17: ...lling the vent system for use in a mobile home 8 Installation shall be in accordance with the Manufactur ers Home Safety Standard HUD CFR 3280 Part 24 Installation must comply with Manufactured Home and Safety Standard HUD CFR 3280 Part 24 WARNING You must use a Quadra Fire Outside Air Kit for installation in a mobile home A Mobile Home Installation Spark Arestor Cap Roof Flashing Storm Collar Joi...

Страница 18: ...o interior wall Tools Needed Phillips headscrewdriver wire cutters hole saw or jig saw CAUTION Never draw outside combustion air from Wall floor or ceiling cavity Enclosed space such as an attic or garage Mounting Slots Pre cut Hole Align hooks with slots push up and slide forward 1 Figure 18 1 shows bottom of convection blower mount and pre cut air vent opening for reference only Air channel shou...

Страница 19: ...ation Figure 19 5 Figure 19 4 Installing the Top Vent Adapter Top Vent Adapter 3 to 3 inch Rear Exhaust Outlet Use hole on each side as drilling guide Offset Collar 3 to 6 inch Mount with 4 screws Clean Out Cover B Leg Leveling System Figure 19 3 Bolt fully extended Figure 19 2 Figure 19 1 1 Thread Allen bolts through nuts until flush Figure 19 1 The Allen bolts and nuts are included in the compon...

Страница 20: ...covered under warranty Any placement varia tion other than shown here can cause excessive heat and shall void the appliance warranty Figure 20 2 1 Open door to expose the firebox 2 Install the left log first and then the right log Figure 20 1 3 Lean the logs against the cast iron brick in the back of the firebox 4 Push the logs to the far left and far right against the sides of the firebox Figure ...

Страница 21: ...The thermostat should be mounted on an inside wall and not in direct line with the appliance convection air NOTE If the thermostat is located too close to the appliance you may need to set the temperature setting slightly higher to maintain the desired temperature in your home 3 There is a 4 screw terminal block located on the back lower right corner of the stove directly above the power cord inle...

Страница 22: ...Wood pellets should be left in their original sealed bag until using This will prevent moisture absorption Shelled corn should be stored in a tight container where it will not absorb moisture from damp or wet floors This will also prevent rodents from becoming a problem Do not store any pellet fuel within the clearance requirements or in an area that would hinder routine cleaning and maintenance F...

Страница 23: ...inutes after start up and again in 5 minutes This will fill the feed system and allow the appliance to begin dropping pellets The appliance will continue to run as long as the thermostat is calling for heat 6 Once the appliance has ignited let it burn for approximately 15 minutes then set the thermostat to the desired room temperature Adjust the heat output control switch to the desired setting B ...

Страница 24: ...pped calling for heat until the appliance has cooled down 3 Occasionally the appliance may run out of fuel and shut itself down When this happens the red call light will be on Figure 24 1 To restart it fill the hopper and press the reset button See Figure 23 1 page 23 When you press the reset button the red call light will go out Release the button and the light will come back on You should see a ...

Страница 25: ... does not affect the operation or longevity of your appliance 2 Ash buildup on glass 2 This is normal Clean the glass 3 Glass has turned dirty 3 Excessive build up of ash The lower burn settings will produce more ash the higher burn settings produce less The more it burns on low the more frequent clean ing of the glass is required 4 Fire has tall flames with black tails and is lazy 4 The feed rate...

Страница 26: ...s clean Make sure front door is closed Replace control box Call light on No fire Partially burned fuel in firepot Firepot clean out plate not closed Firepot is dirty missed ignition Check that firepot clean out plate is fully closed Clean firepot Make sure there is no clinker in the firepot Clinkers may have to be broken up with firepot scraper tool or other means Call light on No fire Unburned pe...

Страница 27: ...ss of vacuum Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 feed assembly mounting screws and lightly shake feed assembly Check that set screw is tight on feed spring shaft at end of feed motor Check connections on feed motor replace if defective No call light Unit does not begin start sequence T...

Страница 28: ...nless steel baffle from firebox to clean ash from on top of baffle Clean behind rear brick panels Change fuel brand to premium Check that firepot clean out plate is fully closed Reduce feed rate using feed rate adjustment control rod located inside hopper Nuisance shutdowns Low flame Sawdust buildup in hopper Feed motor is reversing Defective thermocouple Defective control box Firepot more than 1 ...

Страница 29: ...h Removal from Firebox More frequently depending on the fuel type or ash build up OR X Beneath Heat Exchanger Every 1 ton of fuel OR X Blower Combustion Exhaust More frequently depending on the fuel type OR X Blower Convection More frequently depending on the operating environment OR X Door Latch Inspection Prior to heating season OR X Exhaust Path More frequently depending on ash build up OR X Fi...

Страница 30: ...osal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Other waste shall not be placed in this container 6 Cleaning the Hopper Frequency Monthly or after burning 1 ton of fuel By Homeowner After burning approximately 1 ton of fuel you will need to clean the hopper to prevent sawdust...

Страница 31: ... left behind from the use of the cleaning rods for the heat exchanger tubes c The ash will be resting on the back of the baffle This will require removing the cast baffle Please refer to page 35 for a detailed explanation of removing the baffle NOTE There are heavy duty vacuum cleaners specifically designed for solid fuel appliance cleaning Heat Exchanger Tubes Cleaning Rods 8 Cleaning the Exhaust...

Страница 32: ...non adjustable but the gasketing between the glass and firebox should be inspected periodically to make sure there is a good seal 16 Preparing Firebox for Non Burn Season Frequency Yearly By Homeowner a Be sure the appliance is allowed to cool has been unplugged and the exhaust blower is off b Remove all ash from the firebox and vacuum thoroughly c Paint all exposed steel including cast iron Use t...

Страница 33: ... An inefficient and non economical method of burning of fuel caused by poor quality pellet fuel is shown in Figure 33 2 The correct flame size when good quality premium pellet fuel is burned is shown in Figure 33 3 If the ash buildup exceeds the half way point in the firepot IMMEDIATE ATTENTION AND CLEANING IS REQUIRED E Soot or Creosote Fire Establish a routine for the fuel wood burner and firing...

Страница 34: ... the thermostat block and disconnect the 2 yellow wires e Remove the 2 screws from the power inlet and rotate it through the hole and out of the screen leaving the wires attached f Disconnect the vacuum hose and both wires orange and red from the vacuum switch attached to the rear screen g Remove both wires from exhaust blower blue and double white h Remove 6 screws using a flathead screwdriver or...

Страница 35: ...ront of the housing and very carefully bend the 2 housing sides out and bend the back of the housing away from the blower This allows for room to access the back 2 screws and nuts 4 total that is securing the blower to the housing g Remove blower and replace with new blower e Re install in reverse order F Blower Replacement Cont d Figure 35 1 Loosen do not remove 2 screws on each side and lift off...

Страница 36: ...nel by loosening 2 screws do not remove and pull side panel away 3 The wire leads to the igniter are connected to the wire harness black wires with 1 4 inch male female spade connectors Disconnect the spade connections Loosen the thumb screw and slide igniter out 4 Install new igniter into the chamber and tighten the thumb screw 5 Re connect the wires to the 2 leads with the spade connectors Doubl...

Страница 37: ...e for 120 volt 60 Hz standard current Make sure the outlet is grounded and has the correct polarity A good surge protector is recommended When operating with a generator you need a least 600 watts of power or with an inverter at least 800 watts of power available for the appliance during the start cycle 13 Red Call Light The red call light is on the front of the junction box behind the control box...

Страница 38: ...lly reset itself 19 Snap Disc 3 Back Burn Protector 250 F Snap disc 3 is mounted on the back of the auger tube in the center of the appliance and has a red reset button To access it remove the right side panel If the fire tries to burn back into the feed system or push exhaust up the feed tube this snap disc will shut the entire system off This disc must be manually reset 20 Vacuum Switch The vacu...

Страница 39: ...nvection Blower Housing Feed Motor High Med Low Heat Output Switch Reset Button Reset Button Combustion Blower TERMINAL BLOCK CENTER 2 SCREWS FOR THERMOSTAT WIRES POWER OUTLET FUSE Fuse Red Call Light is located on top of Junction Box behind the Control Box Control Box Vacuum Switch Heat Exchanger Tubes Cleaning Rods ...

Страница 40: ...rchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty p...

Страница 41: ... Pellet Stove R Castile Pellet Insert WARRANTY CONDITIONS This warranty is void if LIMITATIONS OF LIABILITY 8 K N N OQ R U Z 8 88 U 8 U Q 8 N N Q Z R N U Q 8 R Z N N 88 N U Q 8 N O K WARRANTY EXCLUSIONS N Z N _ q _ q _ q _ q _ q _ q _ q _ q _ q ...

Страница 42: ...Page 42 7021 130F May 12 2014 Castile B FS Pellet Stove ...

Страница 43: ...May 12 2014 7021 130F Page 43 Castile B FS Pellet Stove ...

Страница 44: ...5502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6550687 6601579 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748942 6769426 6774802 6796302 6840261 6848441 6863064 6866205 6869278 6875012 6880275 6908039 6919884 D320652 D445174 D462436 Canada 1297749 2195264 2225408 2313972 Australia 780250 780403 1418504 or other U S and foreign patents pending We recommend that you r...

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