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Page

5100-I ACT WOOD INSERT

438-0380E

April 21, 2010

Section 1: Listing and Code Approvals

A. Appliance Certifications

......................4

B. Mobile Home Approved

......................4

C. Glass Specifications

............................4

D. BTU & Efficiency Specifications

..........4

Section 2: Getting Started

A. Design, Installation & Location

Considerations ....................................5

B. Fire Safety

..........................................5

C. Negative Pressure

..............................6

D. Flue Draft Considerations

...................7

E. Tools and Supplies Needed

................7

F. Inspect Appliance & Components

.......7

Section 3: Dimensions & Clearances

A. Appliance Dimensions ........................8

B. Clearances to Combustibles ...............9

C. Mantel Deflector (Optional)

.................9

D. Floor Protection

..................................9

E. Alternate Floor Protection Worksheet

....9

F. Hearth Extension

................................10

Section 4: Installation Considerations

A. Outside Air Kit ....................................11

B. Blower Cord Location .........................12

C. Wiring Diagram ...................................13

D. Optional Offset Adapter ......................13

Section 5: Chimney Requirements

A. Venting Systems

.................................14

B. Inspections .........................................14

C. Larger Chimneys .................................14

D. Masonry Chimney ...............................14-15

E. Metal Heat Circulating Masonry

..........16

F. Prefabricated Metal Chimney

..............16-17

Altering Fireplace

.................................17

H. Securing Chimney Components

.........17

I. Ovalizing Round Stainless

Steel Liners

.........................................18

J. Chimney Height / Rise & Run

.............18

K. Air Clearances ....................................18

L. Chimney Termination Requirments

....19

M. 2-10-3 Rule .........................................19

Section 6: Mobile Home ...............................

Section 7: Appliance Set-Up

A. Installation Outline ..............................21

B. Leveling Bolts ......................................21

C. Panel & Trim Set

.................................21-22

D. Securing Liner to Flue Collar

..............22

E. Adj. Zero Clearance Trim Support

......23

Section 8: Operating Instructions

A. Over-Firing Your Appliance

.................24

B. Wood Selection & Storage

..................24

C. Burning Process

..................................24-25

D. Building A Fire

.....................................25

E. Burn Rates & Operating Efficiencies

...26

F. Opacity (Smoke) Burn Rates

..............26

G. Air Controls .........................................27

H. Blower Operating Instructions

.............27

I. Correct Baffle & Blanket Placement

...28

J. Frequently Asked Questions

...............29

Section 9

Maintaining & Servicing Appliance

A. General Maintenance & Cleaning

.......30-31

B. Quick Reference Maintenance Guide

.32

C. Glass Replacement - Door ..................33

D. Glass Replacement - Side Window

....33

E. Door Handle Assembly

.......................34

F. Blower Replacement

...........................34

G. Firebrick Replacement

........................35

H. Baffle & Manifold Tube Removal

........36

Section 10: Troubleshooting ........................

Section 11: Reference Material

A. Exploded Drawing...............................38

B. Service Parts & Accessories

...............39-41

C. Warranty Policy

...................................42-43

D. Contact Information .............................44

TABLE OF CONTENTS

Safety Alert Key:

•

DANGER!

Indicates a hazardous situation which, if not avoided will result in death or serious injury.

•

WARNING!

Indicates a hazardous situation which, if not avoided could result in death or serious injury.

•

CAUTION!

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

•

NOTICE:

Indicates practices which may cause damage to the fireplace or to property.

Содержание 5100I-GD-B

Страница 1: ...RT Advanced Combustion Technology ACT 438 0380E R Installation and service of this appliance should be performed by qualified personnel Hearth Home Technologies recommends NFI certified professionals...

Страница 2: ...ntained The insert must be properly grounded to the frame of the mobile home A complete relining of the chimney system with a 6 diameter listed stainless liner is required Must be equipped with a spar...

Страница 3: ...7 Appliance Set Up A Installation Outline 21 B Leveling Bolts 21 C Panel Trim Set 21 22 D Securing Liner to Flue Collar 22 E Adj Zero Clearance Trim Support 23 Section 8 Operating Instructions A Over...

Страница 4: ...for the installation or mainte nance of this unit and assumes no responsibility for any consequential damage s NOTE This installation must conform with local codes In the absence of local codes you mu...

Страница 5: ...o provide reasonable fire safety the following should be given serious consideration 1 Install at least one smoke detector on each floor of your home to ensure your safety They should be located away...

Страница 6: ...eward Outside Termination Cap Figure 6 1 Imbalances of HVAC air handling system Upper level air leaks Recessed lighting Attic hatch opening Duct leaks To minimize the affects of negative air pressure...

Страница 7: ...ch W C during a low burn measured 6 inches 152mm above the top of the appliance after one hour of operation at each burn setting NOTE These are guidelines only and may vary somewhat F Inspect Applianc...

Страница 8: ...VIEW SIDE VIEW FRONT VIEW A B 39 1 8 994mm 26 3 4 679mm 9 1 8 232mm 22 1 4 565mm 21 1 8 537mm 29 5 8 752mm 10 1 2 267mm 34 3 16 919mm C L 25 5 8 651mm 12 7 8 327mm 17 5 8 448mm 39 1 8 994mm 12 0 305mm...

Страница 9: ...al D Floor Protection USA Canada E Calculating Alternate Floor Protection Material Thermal Conductivity k value The k value indicates the amount of heat in BTU s that will flow in 1 hour through 1 squ...

Страница 10: ...rt kit can be ordered from your dealer Refer to page 23 Material k per inch thick R per inch thick Minimum thickness required Hearth Home HX3 HX4 0 49 2 06 1 2 in USG Micore 300 0 49 2 06 1 2 in USG D...

Страница 11: ...e 11 1 5 Attach the cover to the front of the insert to block room air from entering through the front grille Figure 11 2 A Outside Air Installation Remove 2 screws Remove both spring handles Snap dis...

Страница 12: ...lower cord attached to right side of grille Remove button plug Grounding screw Back view of left side of grille Bottom of grille Top of grille 1 Disconnect the appliance from power supply 2 Remove the...

Страница 13: ...iner 12 1 4 4 1 2 7 3 4 3 1 16 2 1 2 3 3 4 1 1 4 16 3 4 Drill points Center to Center Slide gasket between halves Offset Adapter Chimney Liner Mounting Bracket Slide gasket between halves Drill holes...

Страница 14: ...imum 1 2 25mm Air Space Maximum 4 102mm Air Space Airtight Clean Out Door Minimum 5 8 16mm Fireclay Flue Liner Non Water Soluble Refractory Mortar 4 102mm Masonry or Modular Block Wall Nominal 12 305m...

Страница 15: ...sert Listing Follow Manufacturer s Instructions for Maximum Liner Extension Above Chimney Maximum 30 Degrees Offset in Chimney Combustible Floor Masonry Chimney Cont d Figure 15 1 NOTE In Canada this...

Страница 16: ...himney top The liner must be securely attached to the insert flue collar and the chimney top The air flow of the factory built zero clearance fireplace system must not be altered The flue liner top su...

Страница 17: ...n Curtain Doors The following parts may be removed Fire Risk When lining air cooled factory built chimneys Run chimney liner approved to UL 1777 Type HT requirements 2100 degrees F Re install original...

Страница 18: ...ay vary somewhat for individual installations This product was designed for and tested on a 6 inch 152mm chimney 14 to 16 feet 4 27 4 87m high in cludes appliance height measured from the base of the...

Страница 19: ...roof within 10 feet 305cm Must be located away from trees or other structures These are safety requirements and are not meant to assure proper flue draft NOTE Chimney performance may vary Trees buildi...

Страница 20: ...d 3 Appliance must be grounded with 8 solid copper grounding wire or equivalent and terminated at each end with N E C approved grounding device 4 The factory built fireplace must meet UM 84 HUD requir...

Страница 21: ...long handle screw driver Back view of top and side panel assembled Panel bracket Cage nut 1 Attaching Panels to the Insert C Panel Trim Set Installation Kit Includes 2 Side panels left right 1 Panel...

Страница 22: ...details for removing the manifold tubes baffle and ceramic blanket NOTE Tabs are shipped from factory in a flat position Bend upwards 90 degrees as show in Figure 22 2 2 pre drilled holes on flue coll...

Страница 23: ...ce trim has adhered to tape Do a dry run first without removing paper from tape 6 Place cut edge of trim under top lip and into position on scissors Place side pieces on first and then front piece The...

Страница 24: ...re Over firing may ignite creosote or will damage the stove and chimney To prevent over firing your stove DO NOT Use flammable liquids Overload with wood Burn trash or large amounts of scrap lumber Pe...

Страница 25: ...ere is one method that works well 1 Place several wads of crushed paper on the firebox floor Heating flue with slightly crumpled newspaper before adding kindling keeps smoke to a minimum 2 Place sever...

Страница 26: ...to 15 minutes on High to achieve the following burn rates set the controls as listed below MEDIUM HIGH Close the Primary Air Control to 1 0 inch to 2 1 2 inch 25 to 64mm open Start Up Air is closed ME...

Страница 27: ...ave fan off until the burn is well established then if you wish turn the fan on at a low rate 5 The fan is equipped with a rheostat speed control The highest fan speed is obtained by turning the rheos...

Страница 28: ...ramic Blanket and Baffle Board are NOT in contact with the back of the firebox Ceramic Blanket is NOT in contact with the back of the firebox and NOT even with the Baf fle Board in the front Ceramic B...

Страница 29: ...rst operated this appliance may release an odor for the first several hours This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing Metallic noise Noise...

Страница 30: ...ng season the entire system be professionally inspected cleaned and repaired if necessary Close the door tightly The creosote or soot should be removed with a brush specifically designed for the type...

Страница 31: ...lean as needed Quadra Fire stoves are equipped with ceramic super heat resistant glass which can only be broken by impact or misuse Do not slam stove door or impact the glass When closing door make su...

Страница 32: ...burn dry wood to help prevent cap blockage and creosote build up Keeping the door and glass gasket in good shape will maintain good burn times on a low burn setting Check the glass frame for loose sc...

Страница 33: ...ttom left and right sides 7 Replace the glass retainers Be careful not to cross thread the screws 8 Tighten each retainer just a few turns until each is secured Check again for centering of glass in d...

Страница 34: ...ove smoothly Locknut Door Cross Section Latch Cam Spacing Washers Square Key Door Handle Spring Handle Frequency As needed By Homeowner Qualified service technician Task See the following instructions...

Страница 35: ...nstall side bricks Slide top of brick under clips on side of firebox and push the bottom of the brick until it is flush with the side of the unit NOTE Do not operate unit with any firebrick missing It...

Страница 36: ...nifold tubes slide the tube to one side until one end is out of its hole Then while lifting that end of the fiber board baffle pull tube up over the air channel and out of hole at the other end It is...

Страница 37: ...section Check for adequate vent height refer to chimney assembly section Open window below the appliance towards the wind Wood condition is too wet too large Use dry seasoned wood refer to wood fuel...

Страница 38: ...5100 I ACT WOOD INSERT Page 38 April 21 2010 R 438 0380E 11Reference Materials A Exploded Drawings Figure 38 1 7025 026 5 14 09...

Страница 39: ...Gold 832 0620 Y Nickel 250 8330 7 Spring Handle 1 4 Gold 832 0630 Y Nickel 250 8340 Cam Latch 430 1141 Door Glass Assembly 7000 011 Y Door Handle Only 430 1131 Gasket Glass Tape 3 4 3 4 x 5 Ft Dealer...

Страница 40: ...438 5440 Glass Nickel Trim Frame 438 5560 Bolt Window Frame Qty 4 812 2350 Glass Window Qty 1 pc Lt Rt Interchangeable 832 2000 Y Nut Keps Lock 8 32 Qty 40 226 0060 40 Y Trim Ring Window Gold 430 2721...

Страница 41: ...Component Pack Assembly 436 5130 Logo Quadra Fire Gold 200 3180 Trim Set Only Gold Trim 832 2151 Panel Nickel Trim Ots 51 in W x 34 in H SP 51L NL Component Pack Assembly 436 5130 Logo Quadra Fire Nic...

Страница 42: ...5100 I ACT WOOD INSERT Page 42 April 21 2010 R 438 0380E C Warranty Policy...

Страница 43: ...Page 43 5100 I ACT WOOD INSERT R 438 0380E April 21 2010...

Страница 44: ...ual with party responsible for use and operation Read understand and follow these instructions for safe installation and operation DO NOT DISCARD Date purchased installed Serial Number Location on app...

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