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April 19, 2010

4100-I  ACT Wood Insert

250-7201F

R

     Safety Alert Key:

• 

DANGER!

 

Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• 

WARNING!

 Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• 

CAUTION!

 

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• 

NOTICE:

 Indicates practices which may cause damage to the fireplace or to property.

Listing and Code Approvals

 

Appliance Certifications

 .............................4

 

Mobile Home Approved

 .............................4

 

Glass Specifications

 ..................................4

 

BTU & Efficiency Specifications

 ................4

Getting Started

 

Design, Installation & Location

 

  

Considerations ....................................5

 

Fire Safety

 .................................................5

Dimensions &  Clearances

 

Appliance Dimensions ...............................6

 

Clearances to Combustibles ......................

7

 

Hearth Extension

 .......................................

7

 

Alternate Floor Protection Calculation

 .......

7

Venting Requirements

 

Venting Systems

 ........................................8

 

Chimney Systems

 ......................................8

 

Masonry Chimney ......................................

8-9

 

Metal Heat Circulating Masonry

 ................

10

 

Prefabricated Metal Chimney

 ....................

10-11

 

Securing Chimney Components

 ................

11

 

Altering the Fireplace

 .................................

11

 

Ovalizing Round Stainless Steel Liners

 .....

12

 

Chimney Height / Rise & Run

 ....................

12

 

Air Clearances ...........................................

12

 

Chimney Termination & 2-10- Rule

 .........

1

Installation Considerations

  Mobile Home Installations

 ..........................

14

  Outside Air Installation ...............................

15

 

Securing Liner to Flue Collar

 .....................

15

 

Leveling Bolts & Metal Shims

 ....................

16

 

Door Handle Assembly

 ..............................

16

 

Door Latch Adjustment ..............................

16

 

Zero-Clearance Adjustable Trim Support

 ..

17

 

Panel & Trim Set Installation

 .....................

18

 

Blower Cord Location & Snap Disc

 ...........

19

 

Blower Control Box Operations .................

19

Operating Instructions

 

Overfiring Your Appliance

 ..........................20

 

Wood Selection & Storage

 ........................20

Burning Process

 ........................................

20-21

  Building A Fire

 ...........................................

21 

  Burn Rates & Operating Efficiency

 ............22

  Opacity (Smoke)

 .......................................22

 

Blower Operating Instructions ...................22

 

Air Controls ...............................................

2

  Correct Baffle & Blanket Placement

 ..........24

Maintaining & Servicing Appliance

 

Cleaning Plated Surfaces

 ..........................25

  Care & Cleaning of Glass

 ..........................25

  Ash Removal .............................................25
  Creosote (Chimney) Cleaning ...................25 

  Quick Reference Maintenance Guide

 ........26

 

Firebrick Replacement

 ...............................

27

 

Baffle Removal

 ..........................................

27

 

Glass Replacement ...................................28

Reference Material

Exploded Drawings

 ....................................

29

 

Service Parts & Accessories

 .....................

0-4

 

Service & Maintenance Log

 .......................

5-6

 

Homeowner’s Notes

 ..................................

7

 

Warranty Policy

 .........................................

8-9 

Contact Information ...................................40

TABLE OF CONTENTS

Содержание 4100I-GD-B

Страница 1: ...T Advanced Combustion Technology ACT O T L Tested and Listed by Portland Oregon USA OMNI Test Laboratories Inc C US 250 7201F R Installation and service of this appliance should be performed by qualif...

Страница 2: ...INSERT Serial No Num ro De S rie Report 061 S 40 2 Made in U S A U S ENVIRONMENTAL PROTECTION AGENCY Certified to comply with July 1990 particulate emission standards 2010 2011 2012 Jan Feb Mar Apr M...

Страница 3: ...ents 11 Altering the Fireplace 11 Ovalizing Round Stainless Steel Liners 12 Chimney Height Rise Run 12 Air Clearances 12 Chimney Termination 2 10 3 Rule 13 Installation Considerations Mobile Home Inst...

Страница 4: ...e An OutsideAir Kit comes standard on the appliance and must be installed in a mobile home installation Mobile Home Approved NOTE Hearth Home Technologies grants no warranty implied or stated for the...

Страница 5: ...iently located Class A fire extinguisher to contend with small fires resulting from burning embers 3 A practiced evacuation plan consisting of at least two escape routes 4 A plan to deal with a chimne...

Страница 6: ...FRONT VIEW NOTE Flue Collar size is 6 inch 152mm diameter ID 20 7 8 5 0mm 0 o 10 7 8 276mm 21 5 8 549mm 7 7 8 200mm 16 1 4 41 mm C L 24 610mm 0 16 767mm 12 1 8 08mm 9 5 16 1 5mm 45 4 1162mm A B 0 7 8...

Страница 7: ...of a material s resisteance to heat transfer R value is convenient when more than one material is used since you can add the R values together whereas you can not do this for k value The HIGHER the R...

Страница 8: ...to the rear of the smoke shelf Minimum 1 2 25mm Air Space Maximum 4 102mm Air Space Airtight Clean Out Door Minimum 5 8 16mm Fireclay Flue Liner Non Water Soluble Refractory Mortar 4 102mm Masonry or...

Страница 9: ...with Insert Listing Follow Manufacturer s Instructions for Maximum Liner Extension Above Chimney Maximum 30 Degrees Offset in Chimney Combustible Floor Masonry Chimney Cont d Figure 9 1 NOTE In Canad...

Страница 10: ...op The air flow of the factory built zero clearance fireplace system must not be altered The flue liner top support attachment must not reduce the air flow for the existing air cooled chimney system N...

Страница 11: ...creen Curtain Doors The following parts may be removed Fire Risk When lining air cooled factory built chimneys Run chimney liner approved to UL 1777 Type HT requirements 2100 degrees F Re install orig...

Страница 12: ...y vary somewhat for individual installations This product was designed for and tested on a 6 inch 152mm chimney 14 to 16 feet 4 27 4 87m high in cludes appliance height measured from the base of the a...

Страница 13: ...roof within 10 feet 305cm Must be located away from trees or other structures These are safety requirements and are not meant to assure proper flue draft NOTE Chimney performance may vary Trees buildi...

Страница 14: ...ay be required 3 Appliance must be grounded with 8 solid copper grounding wire or equivalent and terminated at each end with N E C approved grounding device 4 The factory built fireplace must meet UM...

Страница 15: ...s or chimneys Fumes or odor may result Fire Risk Asphyxiation Risk Asphyxiation Risk Length of outside air supply duct shall NOT exceed the length of the vertical height of the exhaust flue Fire will...

Страница 16: ...may hang up on uneven material when sliding the insert into place Figure 16 1 Adjusting The Leveling Bolts It is best to use a 1 2 inch 12 7mm socket wrench with an extended handle for ease in adjust...

Страница 17: ...ght edge 5 The double sided tape that holds front and side trims to scissors has a powerful bonding adhesive Adjust ments are extremely difficult once trim has adhered to tape Do a dry run first witho...

Страница 18: ...andard Size 30 h x 40 w Panel And Gold Trim Set 1 Repeat Steps 1 3 above 2 To assemble the trim attach the 2 side trim pieces to the top trim at each corner using the L bracket included in fasteners p...

Страница 19: ...Location Black Red White Snap Disc Blower Control Box with Switch Cooling Fan Black Operating the Blower Control Box with Snap Disc 1 The blower will turn on off automatically when set to AUTO 2 When...

Страница 20: ...ft not evaporating the moisture out of wet unseasoned wood resulting in wasted heat Do not over fire Over firing may ignite creosote or will damage the stove and chimney To prevent over firing your st...

Страница 21: ...Here is one method that works well 1 Place several wads of crushed paper on the firebox floor Heating flue with slightly crumpled newspaper before adding kindling keeps smoke to a minimum 2 Place seve...

Страница 22: ...r longer for very large pieces close the Start Up Air Control bottom rod by pulling it out HIGH Leave the Primary Air Control fully open immediately under the ashcatcher It is especially important to...

Страница 23: ...ear the top of the glass door This preheated air supplies the necessary fresh oxygen to mix with the unburned gases helping to create second third and fourth combustions This air is regulated by the P...

Страница 24: ...n with each other in the front Ceramic Blanket Back of Firebox Baffle Board Figure 24 1 Correct Baffle Ceramic Blanket Placement Firebox damage due to improper baffle place ment is not covered by warr...

Страница 25: ...appliance Inspection Inspect the system at the appliance connection and at the chimney top Cooler surfaces tend to build creosote deposits quicker so it is important to check the chimney from the top...

Страница 26: ...raft and chimney fires Always burn dry wood to help prevent cap blockage and creosote build up Keeping the door and glass gasket in good shape will maintain good burn times on a low burn setting Check...

Страница 27: ...NOTE Soak the bolts with penetrating oil for at least 15 minutes before trying to remove them Figure 27 1 4 To remove manifold tubes slide the tube to one side until one end is out of its hole Then w...

Страница 28: ...frame and or side frames 4 Lay new glass with fiberglass tape around it into door frame and or side frames 5 Place glass retainers over the fiberglass tape on the edges of the glass and re install scr...

Страница 29: ...lowing page See detailed view on following pages 4 5 Brick 6 7 8 9 10 11 12 14 15 16 17 13 1 2 3 Door Assembly Door Handle Assembly Version 1 Door Handle Assembly Version 2 830 0390 July 2002 April 20...

Страница 30: ...ost 1451097 4 5 0 20 11 Blower Housing Cast 4 5 0590 12 Ashcatcher Cast 4 5 0 10 1 Snap Disc 110 20 degrees SRV2 0 1220 Y 14 knob Air Control 2284 Y 15 Outside Air Cover Plate 4 5 0290 16 Outer Top 4...

Страница 31: ...eperately 8 1 2010 Component Pack 4 5 55 0 Logo Quadra Fire Gold 200 180 Nickel 200 240 Trim Cast Set 5 pieces Matte Black 811 09 0 Footer Left Matte Black 414 7090MBk Footer Right Matte Black 414 710...

Страница 32: ...k Set Complete Assembly Pkg of 20 8 2 500 Y 1 Brick w Hole 9 x 4 5 x 1 25 Pkg of 2 SRV4 5 0800 Y 2 Brick 2 Angle Cut 9 x 4 x 1 25 Qty 2 Req 8 2 0552 Y Brick 4 5 x x 1 25 Qty 1 Req 8 2 055 Y 4 Brick 4...

Страница 33: ...ulder 5 16 x 1 4 20 Pkg of 20 22 0170 20 Y Latch Box Assembly must be ordered separately 4 5 5270 Y vERSION 2 Post 1452200 Door Handle Latch Replacement kit SRV4 5 5510 Y 6 Hook Door Latch 4 5 1190 Y...

Страница 34: ...ge Pin Rivet M6 x 5 Button Head Gold 72171 Y Nickel 4 1590 Y 2 Trim Ring Front Gold 4 5 0570 Nickel 4 5 0990 Trim Ring Side Gold 4 5 0580 Nickel 4 5 1000 4 Door Frame Cast 4 5 0050 5 Glass Assembly Si...

Страница 35: ...Page 35 April 19 2010 4100 I ACT Wood Insert 250 7201F R Date of Service Performed By Description of Service Service And Maintenance Log...

Страница 36: ...4100 I ACT Wood Insert Page 36 April 19 2010 R 250 7201F Date of Service Performed By Description of Service Service And Maintenance Log Cont d...

Страница 37: ...Page 37 April 19 2010 4100 I ACT Wood Insert 250 7201F R Homeowner s Notes...

Страница 38: ...4100 I ACT Wood Insert Page 38 April 19 2010 R 250 7201F...

Страница 39: ...Page 39 April 19 2010 4100 I ACT Wood Insert 250 7201F R...

Страница 40: ...arty responsible for use and operation Read understand and follow these instructions for safe installation and operation DO NOT DISCARD Date purchased installed Serial Number Location on appliance Dea...

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