20
TOOL MAINTENANCE AND PRESSURE
TEST KIT - 381273
This kit and instructions are for use in conjunction with the Operating
Instructions and Service Manual provided with the above drills.
381273 (ALL ITEMS INCLUDED IN KIT)
382370 Tool Box
823170 Contents list, diagram, and instructions
381272 Guage and fitting assembly
382360 Hex wrench bar
382361 Offset hex wrench
382362 3/16 inch pin wrench
382363 Bevel pinion socket
844767 Dowel Pin
382364 Cage Holder
382365 Throttle Cylinder Wrench
622466 Spindle Wrench
The hex wrench bar is to assist tightening cap screws, to straighten stack
of 5 belleville springs (if required), and to install cylinder plug 382552. The
cage holder holds spider 612050 or 613277.
1/2 " Tee
Top End
Throttle Piston
Performing Pressure Tests
This is a governed air motor, and air flow usually increases as the load
increases.
A variable speed drill motor will use more air at higher speed settings.
For all tests on the following pages, screw the 1/2 inch pipe nipple and
tee directly into the inlet bushing of the air tool. Do not use a quick
disconnect fitting between the tee and the inlet bushing (see diagram).
The 1/8 inch tee need not be installed at this time.
Adequate Air Supply
This includes valves, hoses, couplings, supply pressure, etc. Normally
this test would be performed at the drilling site with the length of hoses
and couplings in use.
Attach the air hose or the large quick disconnect coupling to the 1/2 inch
tee. Plug the air guage into the fitting on the tee. Rapid advance the tool
and read the guage pressure before and during rapid advance.
All 230 Drills
Maximum Allowable Pressure Drop At Tool
Inlet (RAP/ADV Flow Test):
psig psig
Before During
90 82
100 90
110 98
115 102
See Appendix I for unusual conditions.
The following tests should be done in the tool crib or repair-maintenance
area.
NOTE:
Remove the tool nose and spindle.
Air control system (A.C.S.) pressure checks.
The 1/8 inch tee should
also be installed at this time (see diagram).
Feed piston pressure
—plug air guage into the A.C.S. Start motor with
the drill button. The tool automatically goes into feed with the motor
running. The A.C.S. pressure must be over 60 psig.
Inlet Pressure Tap
Air Control System
Pressure Tap,
1/8 " Tee
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