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Page 12 of 16                                      ft8_II_assy_smd_diode_072020.pdf 

Trouble shooting:

 

 
Soldering  issues  are  the  most  common  reason  for  a  board  not  to  work  the  first  time.  A  careful 
visual inspection will often locate the problem. Ground pads take a little extra heat compared to 
other pads, so take note of these. Solder can stick to the component lead, but not flow into the 
hole. These bad connections can be hard to spot.  
 
Another problem area is the tinning of the magnet wire used to wind the cores. The wire should 
have been tinned before you tried to solder the leads to the board, but sometimes the wire gets 
pulled in past the tinned area so the solder doesn't real stick or makes an intermittent connection. 
 
The bifilar wound cores should have continuity between all four pads if the wires are in the right 
place. If the pair is reversed, there will only be continuity between the two pads on opposite sides 
of  the  core.  If  you  cannot  adjust  the  PA  bias,  it  is  likely  T2  is  not  installed  correctly  or  has  a 
soldering issue. 
 
Did you do the continuity check of soldering U2? 

 

 
Double check resistor locations. Make sure you didn't mix up values with similar color codes.   
 
The voltage chart on page 12 can be useful to narrow down a problem area. The exact voltage will 
vary a little a little depending on component tolerances and your meter. Only be concerned if the 
voltages are significantly different than those shown. 
 

Almost  all  of  the  construction  issues  with  the  DSB  transceiver  have  been  traced  to  the  faulty 
installation of T1 or T2. Check carefully the correct orientation of the primary, secondary, tinning 
and  final  soldering  of  the  toroid  leads.  Double  check  the  T1  and  T2  continuity  check  described 
earlier. 

 

VOX/switching problems: 

To test the vox circuit there must be enough audio from the sound card. Check that the computer 
is  outputting  audio  to  J3.  The  vertical  slider  marked  (Pwr)  on  the  right  side  of  the  WSJT-X 
program is the output from the sound card. Moving the slider up should put the transceiver into 
transmit, illuminating the LED. In order for the transceiver to enter into transmit mode and the TX 
LED  to  come  on,  Q5  has  to  be  biased  “ON”  through  R3  and  Q4.  Q4  turns  on  when  it’s  gate  is 
biased  to  about  2V.  The  gate  of  Q4  is  biased  to  about  2V  when  the  output  of  U2a  (pin1)  goes 

above about 2.4V. This should take a minimum of 37 mV in respect to ground on Pin 2.   

So, where does this go wrong?  

Is Pin 1 of U2 high or low?  

 

Low – no problem 

 

 

High – (~8.5V) check resistors R15, R17, R18 for cold solder connections. Check U2 socket 

lead connections to board. 

 

 

Gate of Q4 high, but Pin 1 low? Check for short across jumper pins and or connection to R7 

bad. 

 

 

Gate of Q4 low, Drain also low? Q4 defective. Verify short with ohm meter. 

 

 

Gate of Q4 low, Drain high? Q5 Shorted. 

 

 

Check C11 polarity. If backwards, the cap leakage would trigger U2. 

 

 
 

Содержание Digital DSB II Transceiver Kit

Страница 1: ...ts List Location Quantity value Type C1 C2 C10 C13 C16 5 10 nF 103 X7R MMLC C3 C7 2 100 uF electrolytic 16V Long lead plus C4 C5 C6 C8 C9 C12 C14 C15 C18 C19 C20 C22 12 100 nF 104 X7R MMLC C11 C17 C21...

Страница 2: ...MEG BRN BLK GRN GLD U1 1 SA602 or SA612A SO8 MIXER OSC U2 1 LM358 DIP8 DUAL OPAMP U3 1 LM7809 TO 220 9V 1A REG V1 V2 2 2K 6mm Trimmer resistor T1 T2 2 FT37 43 FERITE CORE BLACK DIP SOCKET 1 8 PIN DIP...

Страница 3: ...2 uH RED RED GLD GLD or RED RED GLD SIL 4 T37 2 RED CORES 2 T37 6 YELLOW CORES crystals 1 7 074 MHz HC 49 US 1 10 136 MHz HC 49 US 1 14 074 MHz HC 49 US Miscellaneous 3 Band module boards 12 1 26 magn...

Страница 4: ...ite smd soldering method or we have found the process below to be quite satisfactory Solder U1 the SA602 612 smd component first by wiping a thin layer of flux on the board position the chip carefully...

Страница 5: ...1 R20 5 6 GRN BLU GLD GLD R13 470K YEL VOL YEL GLD R14 47K YEL VOL ORG GLD R15 680K BLU GRY YEL GLD L4 10 uH BRN BLK BLK GLD or BRN BLK BLK SIL D1 1N5817 Black plastic body D2 D3 1N4148 Small Glass bo...

Страница 6: ...t of the board Make U shaped pieces of resistor lead clippings to hold the body of the BS170 s to the board using the small holes on either side of the package D4 CLEAR LENS RED LED the short lead goe...

Страница 7: ...three band modules and detailed the values for 20 30 40m Additional bare band module pcb s are available for operation on other bands At the end of this document we have modeled additional band compo...

Страница 8: ...L2 20 turns on T37 2 RED core make sure turns are snug to the core and more or less evenly spaced around the core Loose winding does not work well L3 18 turns on T37 2 RED core X1 7 074 MHz crystal I...

Страница 9: ...top of the board centered on the silkscreen outline Secure each toroid to the pcb using two of the supplied plastic zip ties as shown below Be sure to tin the wire ends before installing The transceiv...

Страница 10: ...card output level until the board switches into Transmit RED LED goes on you can continue to increase the output level a little bit to ensure reliable triggering of the VOX circuit If you have a watt...

Страница 11: ...card to the mixer input This allows you to set the audio output from the sound card to a reasonable level and not overdrive the mixer The other half of the LM358 U2a is used as a VOX circuit The peak...

Страница 12: ...nd your meter Only be concerned if the voltages are significantly different than those shown Almost all of the construction issues with the DSB transceiver have been traced to the faulty installation...

Страница 13: ...Drain G Gate S Source E Emitter B Base C Collector I Input G Ground O Output Pin 1 2 3 4 5 6 7 8 U1 1 42 1 42 0 7 15 7 15 8 3 7 5 8 35 U2 Rx 0 0 0 0 4 5 4 5 4 5 9 Rx D C G B S E Tx D C G B S E Q1 0V...

Страница 14: ...Page 14 of 16 ft8_II_assy_smd_diode_072020 pdf...

Страница 15: ...Page 15 of 16 ft8_II_assy_smd_diode_072020 pdf...

Страница 16: ...___________________ _________________________________________________ _________________________________________________ _________________________________________________ ______________________________...

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