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2.

Assembly

2.1 General guidelines

Assembly of this kit is quite straightforward, most components are SMD and have already been 
pre-assembled by the PCB factory. The usual kit-building recommendations apply: work in a well-
lit area, with peace and quiet to concentrate. S

ome of the other semiconductors in the kit are 

sensitive to static discharge. Therefore, 

observe Electrostatic discharge (ESD) precautions

.

And I say it again: 

FOLLOW THE INSTRUCTIONS!!

Don’t try to be a hero and do it without instructions!

A jeweler's loupe is really useful for inspecting small
components and soldered joints. You’ll need a fine-
tipped soldering iron too. It is good to get into the habit of
inspecting every joint with the magnifying glass or
jeweler's loupe (like this one I use), right after soldering.
This way you can easily identify any dry joints or solder
bridges, before they become a problem later on when
you are trying to test the project.

You could also take photos with a mobile phone, and use
the phone’s zoom features to view the board in detail.

Triple check every component value and location BEFORE soldering the component!

It is easy to put component leads into the wrong holes, so check, check and check again! It is 
difficult to de-solder and replace components, so it is much better to get them correctly installed 
the first time. In the event of a mistake, it is always best to detect and correct any errors as early 
as possible (immediately after soldering the incorrect component). Again, a reminder: removing a 
component and re-installing it later is often very difficult! 

Please refer to the layout diagram and PCB tracks diagrams below, and follow the steps carefully.

Use of a good quality soldering iron and solder is highly recommended for best results!

The following diagrams show the PCB layout and track diagrams of the QDX.

Tracks shown in BLUE are on the bottom layer. Tracks shown in RED are on the top layer. There 
are only two layers (nothing is hidden in the middle). Not shown in this diagram are the extensive 
ground-planes, on both sides of the board. Practically everything on both layers that isn’t a RED or
BLUE track, is ground-plane! The two ground-planes are connected at frequent intervals (not more
than 0.1-inches) by vias. 

NOTE:

 the capacitor lead spacing on the PCB is 0.1-inches (2.54 mm) and most of the capacitors 

are sized appropriately for this. From time to time, due to availability constraints, we may have to 
use capacitors with 0.2-inch lead spacing (5.08 mm); this is not a mistake, it is just due to 
component availability. In this case simply use a pair of long-nosed pliers (etc) to straighten out 
the wires and make them spaced for the 0.1-inch pads. 

QDX assembly Rev 1.00

5

Содержание QDX

Страница 1: ...QDX QDX QRP Labs Digital Xcvr transceiver Assembly design and operating manual QDX assembly Rev 1 00 1...

Страница 2: ...zed local oscillator 47 4 4 Solid state transmit receive switch 50 4 5 Switched receiver band pass filter 51 4 6 Double balanced Quadrature Sampling Detector 52 4 7 Low noise pre amplifiers 53 4 8 Dig...

Страница 3: ...n suite of configuration and analysis tools Lifetime free firmware upgrades with QRP Labs Firmware Update QFU bootloader for easy firmware update on any OS with no extra software or drivers or program...

Страница 4: ...manual Remember this when you come to the assembly step for preparing and installing the output transformer T1 The primary is still 3 turns with a tap half way at 1 5 turns The secondary no tap will n...

Страница 5: ...components so it is much better to get them correctly installed the first time In the event of a mistake it is always best to detect and correct any errors as early as possible immediately after sold...

Страница 6: ...QDX assembly Rev 1 00 6...

Страница 7: ...QDX assembly Rev 1 00 7...

Страница 8: ...QDX assembly Rev 1 00 8...

Страница 9: ...10 11 12 13 14 17 18 26 27 29 3 100K SMD R15 16 19 3 470K SMD R7 8 9 Capacitors 50V Multi layer Ceramic capacitors Qty Value Description Component numbers 1 22pF Label 220 C29 1 30pF Label 300 C31 2 4...

Страница 10: ...SMD BC857 PNP T3 1 SMD BC817 NPN T4 1 SMD Red LED DIAG 1 3mm Red LED PANEL Inductors Qty Description Component numbers 6 SMD 47uH L11 13 15 16 17 18 4 47uH radial inductor L1 5 7 9 replace SMD induct...

Страница 11: ...33 mm diameter wire AWG 28 1 50 cm 0 60 mm diameter wire AWG 22 1 M3 12mm Steel 12mm long M3 screw 1 M3 Steel M3 nut 1 M3 12mm Steel 12mm diameter M3 washer Enclosure OPTIONAL Qty Value Description 2...

Страница 12: ...2 3 Inventory parts QDX assembly Rev 1 00 12...

Страница 13: ...r body which is coloured yellow The actual value e g 220pF is written in red text next to the capacitor Note that the leads of the 56pF capacitor 56J need to be bent to fit the 2 5mm holes Qty Value D...

Страница 14: ...cally important The diodes have a black body and a white stripe The white stripe end must be aligned with the white stripe on the image on the PCB silkscreen In the diagram below all the white strip e...

Страница 15: ...nsistors in the positions shown with their flat faces flush against the PCB Use the 12mm M3 bolt washer and nut to firmly press the transistor faces against the PCB as shown Refer to the diagram and p...

Страница 16: ...leads soldered in step 3 2 Solder them in the positions shown soldering on the bottom side of the board Photo below left Next slide the TCXO module onto the wires and lower it to sit flat on the main...

Страница 17: ...up back at the end where it started Assembly of this transformer is best done in steps as follows Please read all the steps before commencing the assembly Step 1 Carefully unwrap the thick 0 6mm AWG 2...

Страница 18: ...the wire coming out of the bottom left hole as shown cut it to about 1cm protrusion Step 6 Squeeze together the center tap to try to avoid subsequent confusion Step 7 Start the 3 turn secondary windi...

Страница 19: ...ring iron to the wire until the enamel burns off But that doesn t work so well on thicker wire such as this So my technique here is to scrape the enamel off at least partially using wire cutters The c...

Страница 20: ...oint for maybe 15 seconds to really be sure of a good joint and burning away any remaining enamel Step 16 Check that none of the wires protrude more than 2mm from the surface of the PCB since if you a...

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