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CAI-QMICR-01: QMicro Receptacle Connector Customer Assembly Instructions

 

Page 6 of 13 

 

 

LOW PROFILE BACKSHELL ASSEMBLIES (4x2mm Cable Option OR 4.5mm – 
7.5mm Cable Option) 

CABLE PREPARATION 

 

Slide the components onto the cable in this order 
(See image on right): 

 

1.  Back Nut 
2.  Strain Relief 
3.  Wave Spring 

 
 

 

STRIP CABLE 

 
For a 4x2mm Cable Option  

Strip the fiber jacket leaving extra Kevlar. Slide 
the 900µm fiber and Kevlar thru the hole in the 
4-Channel Crimp Support.  Slide the fiber jacket 
into the hole up to the front face of the support. 
Repeat for each channel.  Wrap the Kevlar 
around the 4-Channel Crimp Support.  Install 
the Crimp over the 900µm fibers and Secure 
with tape for crimping after termination and 
polishing. 

 
 
 
 
For a 4.5mm – 7.5mm Cable Option 

Strip cable jacket approximately 3” (76 mm) from end and place Crimp Support over fiber and Kevlar so 
that it stops at the end of the jacket. For a 4.5mm to 7.5mm Cable Option, bend Kevlar back over the 
Crimp Support. Slide second Crimp over Kevlar and Crimp Support and secure with tape for crimping 
after termination and polishing.  
 

 

 

 
 
 

Содержание QMicro

Страница 1: ...o Road Laguna Niguel CA 92677 Ph 949 361 8855 Page 1 of 13 QMicro Receptacle Connector Flange Mount and Jam Nut Customer Assembly Instructions DOCUMENT CAI QMICR 01 REVISION 6 REVISION DATE 9 23 2019...

Страница 2: ...GURATIONS FLANGE MOUNT OPTIONS JAM NUT OPTION FLANGE ADAPTER w BODY FLANGE RX ADAPTER w BODY JAM NUT APAPTER w BODY OPTIONAL ALL METAL DUST CAP BACK NUT ONLY ASSEMBLIES 900 m BACK NUT SPACER BACKSHELL...

Страница 3: ...m Hex PT 505 Screwdriver Number 1 Phillips 6 3 4 Overall Length PT 506 Dial Torque Measuring Wrench 3 8 Square Drive 0 to 150in lbs and 0 to 18NM Torque PT 536 Crow s Foot Wrench Adjustable 3 8 Square...

Страница 4: ...ase of the Termini so that the 900 m Buffer Fiber Jacket stays in place POPULATE THE INSERT Insert the Fiber Optic Termini into the back of the Insert Cavities Place the Termini Retainer Plate between...

Страница 5: ...m the front face of the body to indicate it is seated properly The seal should be visible around the insert as seen in the image below NOTE Orientation of the connectors is seen below Slide the Wave S...

Страница 6: ...annel Crimp Support Slide the fiber jacket into the hole up to the front face of the support Repeat for each channel Wrap the Kevlar around the 4 Channel Crimp Support Install the Crimp over the 900 m...

Страница 7: ...062 to remove any excess Kevlar that is sticking out from the Crimp Setup the Hydraulic Crimping tool PT 540 with the Die Set PT 541 The Crimp Die with Stop needs to be placed on the bottom facing ou...

Страница 8: ...Plate into the Insert Torque the Socket Head Screw to the values in the above Torque Table using Torque Measuring Head Drive PT 590 and Bit Size 5 64 PT 599 Use a pair of Long Nose Pliers PT 532 to e...

Страница 9: ...th the Dial Torque Measuring Wrench PT 506 to torque the Strain Relief to the values in the above Torque Table Use Cable to pull Crimp to bottom of Strain Relief Use the Hex Driver PT 501 to tighten t...

Страница 10: ...e image on right 1 Bend Limiter 2 Backshell 3 Cable Seal 4 Washer 5 Strain Relief 6 Wave Spring STRIP CABLE Strip cable jacket approximately 3 76 mm from end and place Crimp Support over fiber and Kev...

Страница 11: ...062 to remove any excess Kevlar that is sticking out from the Crimp Setup the Hydraulic Crimping tool PT 540 with the Die Set PT 541 The Crimp Die with Stop needs to be placed on the bottom facing ou...

Страница 12: ...orque the Socket Head Screw to the values in the above Torque Table using Torque Measuring Head Drive PT 590 and Bit Size 5 64 PT 599 Use a pair of Long Nose Pliers PT 532 to ensure the termini are fu...

Страница 13: ...ring Hex Drive PT 590 and Hex Bit 1 16 inch PT 599 to the values in the above Torque Table Perform a final visual check by looking through the holes of the Strain Relief to make sure that the fiber is...

Страница 14: ...UG and RECEPTACLE with BACKSHELL PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF QPC FIBER OPTIC ANY REPORDUCTION IN PART OR AS A WHOLE...

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