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CAI-QMICR-01: QMicro Receptacle Connector Customer Assembly Instructions

 

Page 3 of 13 

 
 
TOOL LIST 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

 
 
 

 
TORQUE TABLE 

 

Component 

Backshell / 

Backnut 

Strain Relief 

Set Screws 

Socket Head 

Cap Screw 

Torque Values 

48 – 53 in-lb 

48 – 53 in-lb 

3 – 4 in-lb 

2 – 3 in-lb 

5.5 – 6.0 N • m 

5.5 – 6.0 N • m 

.34 – .45 N • m 

.23 – .34 N • m 

 

TK-060 QPC Cable and Connector Prep Tool Kit – 

(Equivalent tools may be used)

 

PT-062 

Miller Kevlar Scissors (Carbon Molybdenum & Vanadium Steel Blade)  

PT-500 

Precise-Control .050” Screwdriver (1.27mm) Hex 

PT-501 

Precise-Control Screwdriver, 1/16" Hex 

PT-503 

Precise-Control Screwdriver, 5/64" (2mm) Hex 

PT-502 

Precise-Control Screwdriver, 3/32" Hex 

PT-504 

Precise-Control Screwdriver, 2.5mm Hex 

PT-505 

Screwdriver, Number 1 Phillips, 6-3/4" Overall Length 

PT-506 

Dial Torque-Measuring Wrench, 3/8" Square Drive, 0 to 150in.-lbs. and 0 to 18NM Torque 

PT-536 

Crow's Foot Wrench Adjustable 3/8" Square Drive 0.0-1.125"(0-28.57mm)  

PT-545 

Crow's Foot Wrench Adjustable 1/2" Square Drive .236-1.771" (6-45mm) 

PT-546 

3/8" Female x 1/2" Male Square Drive Adapter, Chrome 

PT-532 

Long-Nose Pliers with Flat Jaws, Cushion Grip, 6-3/4" Overall, Manual Jaws with Wire Cutter 

PT-599 

Hex Bit Set, 5 pcs (.050", 1/16", 5/64", 3/32", 2.5mm) 1/4" Shank, Overall Length 2” 

PT-590 

Torque-Measuring Screwdriver, Hex Drive, 2.5 to 11.5 in.-lbs. Adjustable Torque 

PT-591 

4" Drill Press Vise with 2 x Machined Plastic Jaws with Groove 

TK-045 QPC QMicro Tool Kit – 

(Equivalent tools may be used)

 

PT-388 

QMicro Torque Fixture 

(Plug Only)

 

PT-540 

Hydraulic Crimping Tool 

PT-541 

Die Set, 0.324 Hex, Hydraulic Hand Crimper 

Содержание QMicro

Страница 1: ...o Road Laguna Niguel CA 92677 Ph 949 361 8855 Page 1 of 13 QMicro Receptacle Connector Flange Mount and Jam Nut Customer Assembly Instructions DOCUMENT CAI QMICR 01 REVISION 6 REVISION DATE 9 23 2019...

Страница 2: ...GURATIONS FLANGE MOUNT OPTIONS JAM NUT OPTION FLANGE ADAPTER w BODY FLANGE RX ADAPTER w BODY JAM NUT APAPTER w BODY OPTIONAL ALL METAL DUST CAP BACK NUT ONLY ASSEMBLIES 900 m BACK NUT SPACER BACKSHELL...

Страница 3: ...m Hex PT 505 Screwdriver Number 1 Phillips 6 3 4 Overall Length PT 506 Dial Torque Measuring Wrench 3 8 Square Drive 0 to 150in lbs and 0 to 18NM Torque PT 536 Crow s Foot Wrench Adjustable 3 8 Square...

Страница 4: ...ase of the Termini so that the 900 m Buffer Fiber Jacket stays in place POPULATE THE INSERT Insert the Fiber Optic Termini into the back of the Insert Cavities Place the Termini Retainer Plate between...

Страница 5: ...m the front face of the body to indicate it is seated properly The seal should be visible around the insert as seen in the image below NOTE Orientation of the connectors is seen below Slide the Wave S...

Страница 6: ...annel Crimp Support Slide the fiber jacket into the hole up to the front face of the support Repeat for each channel Wrap the Kevlar around the 4 Channel Crimp Support Install the Crimp over the 900 m...

Страница 7: ...062 to remove any excess Kevlar that is sticking out from the Crimp Setup the Hydraulic Crimping tool PT 540 with the Die Set PT 541 The Crimp Die with Stop needs to be placed on the bottom facing ou...

Страница 8: ...Plate into the Insert Torque the Socket Head Screw to the values in the above Torque Table using Torque Measuring Head Drive PT 590 and Bit Size 5 64 PT 599 Use a pair of Long Nose Pliers PT 532 to e...

Страница 9: ...th the Dial Torque Measuring Wrench PT 506 to torque the Strain Relief to the values in the above Torque Table Use Cable to pull Crimp to bottom of Strain Relief Use the Hex Driver PT 501 to tighten t...

Страница 10: ...e image on right 1 Bend Limiter 2 Backshell 3 Cable Seal 4 Washer 5 Strain Relief 6 Wave Spring STRIP CABLE Strip cable jacket approximately 3 76 mm from end and place Crimp Support over fiber and Kev...

Страница 11: ...062 to remove any excess Kevlar that is sticking out from the Crimp Setup the Hydraulic Crimping tool PT 540 with the Die Set PT 541 The Crimp Die with Stop needs to be placed on the bottom facing ou...

Страница 12: ...orque the Socket Head Screw to the values in the above Torque Table using Torque Measuring Head Drive PT 590 and Bit Size 5 64 PT 599 Use a pair of Long Nose Pliers PT 532 to ensure the termini are fu...

Страница 13: ...ring Hex Drive PT 590 and Hex Bit 1 16 inch PT 599 to the values in the above Torque Table Perform a final visual check by looking through the holes of the Strain Relief to make sure that the fiber is...

Страница 14: ...UG and RECEPTACLE with BACKSHELL PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF QPC FIBER OPTIC ANY REPORDUCTION IN PART OR AS A WHOLE...

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