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QED AP4 Ultra, Руководство по эксплуатации

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The AutoPump Heritage

The AutoPump Ultra 4.0 Bottom Inlet Long is part of the famous

AutoPump family of original automatic air-powered pumps,

developed in the mid 1980s specifically to handle unique

pumping needs at remediation and landfill sites.  Over the

years they’ve proven their durability at thousands of sites

worldwide.  AutoPumps are designed to handle difficult

pumping challenges that other pumps can’t, such as hydro-

carbons, solvents, suspended solids, corrosives, tempera-

ture extremes, viscous fluids and frequent start/stop cycles.

Beyond just the pump, AutoPump systems offer the most

complete range of tubing, hose, connectors, wellhead caps

and accessories to help your installation go smoothly.  This

superior pumping heritage, application experience and support

back up every AutoPump you put to work on your project.

Bottom Inlet, Long

Max.  Flow

O.D.

Length

14 gpm (53 lpm)*

3.6 in. (9.1 cm)

51.4 in. (131 cm)

*

Consult QED for higher flow requirements

Description

The AutoPump Ultra 4.0 Bottom Inlet Long provides maximum 

capabilities and flow in a bottom inlet pump for 4” (100 mm) 

diameter and larger wells.  The base model delivers flow rates 

up to 14 gpm (53 lpm)*.  The Ultra 4.0 uses proprietary 

non-stick finishes on the float and discharge tube to reduce 

solids buildup, extending the time between cleaning and making 

it much faster and easier to clean the pump. All metallic parts 

are 316-grade Stainless Steel, which has greater corrosion 

resistance and can withstand attacks of the harshest leachate.   

The AP4.0 Bottom Inlet Long pump is complemented by the most 

comprehensive selection of accessories to provide a complete 

system to meet site-specific requirements.  Call QED for prompt, 

no-obligation assistance on your pumping project needs.

Advantages

1. The original automatic air-

  powered well pump, proven

  worldwide over 30 years.

2. Proprietary finishes extend 

  the time between cleaning.

3. All metallic parts are 316-grade 

  SS for better corrosion 

  resistance.

4. New and improved valve stem 

  connections have no fasteners, 

  or cotter pins. Exhaust seat is 

  easy to adjust.

5. Temperature ratings up to 

  250 °F, making it ideal for high 

  temperature applications.

6. Five-year warranty.

Specifications - Bottom Inlet, Long  

Specifications - Bottom Inlet, Long  

2

2

Содержание AP4 Ultra

Страница 1: ...mental Systems West 1670 Alvarado Street San Leandro Suite 5 California 94577 2640 1 800 624 2026 North America Only 734 995 2547 Tele 734 995 1170 Fax info qedenv com E mail www qedenv com QED Enviro...

Страница 2: ...04 405 AP is a Registered Trademark of QED Environmental Systems AutoPump is a Registered Trademark of QED Environmental Systems The QED Environmental Systems logo is a Registered Trademark of QED Env...

Страница 3: ...____________________________ _______________________________ _______________________________ _______________________________ _______________________________ Figures _______________________________ 8 1...

Страница 4: ...safest pneumatic pump recovery system on the market We feel so strongly about safety based on years of working with the hydrocarbon industry that it is the first section of all our manuals Service Dep...

Страница 5: ...and fluids If you have any questions please contact the QED Service Department for guidance As you read through this manual you will encounter three kinds of warnings The following examples indicate...

Страница 6: ...2 T3 T4 T5 T6 450 C 300 C 200 C 135 C 85 C 100 C Minimum Auto Ignition Temperature of Surrounding Substance by Class CE Symbol Code No of Notified Body Certifying Quality Management System of Manufact...

Страница 7: ...oading Bottom Loading Figure 2 ATEX Label Location and Appearance Reverse View E E E S S S A A A A P P R R A AP R AR Y R M M M U U U T X B B 6 8 8 8 8 8 9 9 9 9 1 1 1 2 3 3 3 3 4 4 4 4 4 5 5 7 77 7 5...

Страница 8: ...rols the fluid level in a well automatically The pump fills See Figure 3 when fluids enter either the top or bottom check valve Air in the pump chamber exits through the exhaust valve as the fluid fil...

Страница 9: ...ng Lever Tipped Downward By Descending Float Upper Float Stop Compressed Air Flowing Into Pump As Pump Empties Float Descends Lower Float Stop Check Valve Seated Sealing Inlet Pivoting Lever Tipped Up...

Страница 10: ...Tubing Sheath Omitted for Clarity 7 Pump Tubing 0 0 0 0 0 0 1 1 1 1 1 1 9 9 9 9 9 9 0 0 2 0 4 0 6 0 8 0 1 0 6 1 0 0 4 0 2 1 1 www q edenv com Easy Bolt Easy Bolt Easy Bolt Filter Regulator Wellcap AP...

Страница 11: ...n the system air supply line The filter regulator removes particles and water droplets from the NOTE Too much air pressure can result in low pump efficiency Pressure regulator with gauge Maximum opera...

Страница 12: ...desired depth in the well 10 Secure the pump by tying off the pump support line or by placing the well cap or flange on the well Caution Submerging the pump before supplying it with air will result in...

Страница 13: ...n the well Under normal conditions the liquid level will be maintained at a point approximately one foot below the top of a bottom load pump this is the pump s actuation point The pump will automatica...

Страница 14: ...support rope bundle Experience has shown that spreading the tie wraps further apart than two feet increases the probability for hose kinking 7 Continue to alternate the air exhaust and the air supply...

Страница 15: ...Figure 6 Examples of Well Caps 12...

Страница 16: ...e Wrap Support Rope AutoPump Air Hose Green Fluid Discharge Hose Black Air Exhaust Hose Blue Quick Link Assembly Support Rope Support Harness Air Hose Tie Wrap AutoPump Air Hose Green Fluid Discharge...

Страница 17: ...damp cloth To aid in cleaning the float can be soaked in vinegar To remove tougher build up scour pads that are made for non stick cookware can be used The float end plates can be removed to ease clea...

Страница 18: ...Figure 8 Exploded View of Bottom Loading Ultra Long and Short Figure 8 Exploded View of Bottom Loading Ultra Long and Short 1 15...

Страница 19: ...Figure 9 Exploded View of Top Loading Ultra Long and Short Figure 9 Exploded View of Top Loading Ultra Long and Short 1 16...

Страница 20: ...ONIC 60 POPPET PIN BUSHING 4 200330 201616 201616 201623 201623 206445 201033 1 8 201053 VITON BUMPER O RING 9 201520 201520 316 SS LEVER CONNECTING PIN 1 9 1 10 200496 PVDF CONTROL ROD ROLLER 4 11 20...

Страница 21: ...OR Check Ball Check Valve Housing Adapter Barbed Fitting 18 Figure 11 Exploded View of 1 Inch Check Valve...

Страница 22: ...o i t c n u f a r o e r e h p s o m t a e h t o t d e t n e v e b t s u m l l e w e h t l l e w e h t n i s t s u a h x e r i a e h t f I The air exhaust outlet must be above the fluid level X 1 X X...

Страница 23: ...mp is a Bottom Loading design inspect the seat of the bottom check valve for debris and wear Clean or replace if necessary If the pump is a Top Loading design remove the fluid inlet check valve and in...

Страница 24: ...n replace the equipment at little or no cost 6 Include the contact s name company phone number and RMA number given by QED 7 Write the RMA number on the outside of the packaging so it will be directed...

Страница 25: ...capabilities and flow in a bottom inlet pump for 4 100 mm diameter and larger wells The base model delivers flow rates up to 14 gpm 53 lpm The Ultra 4 0 uses proprietary non stick finishes on the flo...

Страница 26: ...st Hose Material Sizes Liquid Discharge Pump Air Supply Air Exhaust 1 Material upgrades available 2 Applies to QED supplied tubing other tubing sources may not conform to QED fittings 4 Long AP4 0 Bot...

Страница 27: ...80 54 9 80 140 120 100 30 5 60 18 3 42 7 36 6 24 4 48 8 160 2 4 7 6 15 1 IN WELL DEPTH FT 200 180 40 80 140 120 100 60 160 0 20 DEPTH 8 6 30 3 22 7 12 10 45 4 37 9 68 1 18 16 14 60 6 53 10 FT 300 cm S...

Страница 28: ...2 2 3 4 5 6 7 8 9 20 40 60 80 100 120 140 160 180 200 1 1 1 0 1 2 1 3 1 4 1 5 1 6 STANDARD CUBIC FEET OF AIR PER GALLON PUMPED SCF GAL Meters FT 36 6 1 6 2 2 1 3 8 1 24 4 30 5 1 6 9 4 5 7 2 4 8 8 4 S...

Страница 29: ...time between cleaning 3 All metallic parts are 316 grade SS for better corrosion resistance 4 New and improved valve stem connections have no fasteners or cotter pins Exhaust seat is easy to adjust 5...

Страница 30: ...9 kg 13 gpm 49 lpm See Flow Rate Chart 0 22 0 36 gal 83 1 36L 26 7 in 68 cm 250 ft 76 m 5 120 psi 0 4 8 4 kg cm2 0 4 1 5 scf gal 1 5 5 7 liters of air fluid liter See Air Usage Chart 425 ft 130 m 5 2...

Страница 31: ...140 120 100 30 5 60 18 3 42 7 36 6 24 4 48 8 160 2 4 7 6 15 1 IN WELL DEPTH FT 200 180 40 80 140 120 100 60 160 0 20 DEPTH 8 6 30 3 22 7 12 10 45 4 37 9 68 1 18 16 14 60 6 53 10 FT 300 cm SUBMERGENCE...

Страница 32: ...9 20 40 60 80 100 120 140 160 180 200 1 1 1 0 1 2 1 3 1 4 1 5 1 6 Meters FT 36 6 1 6 2 2 1 3 8 1 24 4 30 5 1 6 9 4 5 7 2 4 8 8 4 STD L LITER LITER PUMPED LITER OF AIR STANDARD PER 2 2 1 5 3 0 3 7 5 2...

Страница 33: ...finishes extend the time between cleaning 3 All metallic parts are 316 grade SS for better corrosion resistance 4 New and improved valve stem connections have no fasteners or cotter pins Exhaust seat...

Страница 34: ...ump Body Pump Ends Internal Components Tube Hose Fittings Fitting Type Tube Hose Options Tubing Material2 Sizes Liquid Discharge Pump Air Supply Air Exhaust Hose Material Sizes Liquid Discharge Pump A...

Страница 35: ...19 mm Inside Diameter Discharge Hose Equivalent to 1 Inch O D Tubing 1 inch 25 4 mm Inside Diameter Discharge Hose Equivalent to 1 25 Inch O D Tubing Flow Rates1 12 2 40 0 6 1 20 FT Meters 200 61 180...

Страница 36: ...8 9 20 40 60 80 100 120 140 160 180 200 1 1 1 0 1 2 1 3 1 4 1 5 1 6 Meters FT 36 6 1 6 2 2 1 3 8 1 24 4 30 5 1 6 9 4 5 7 2 4 8 8 4 STD L LITER LITER PUMPED LITER OF AIR STANDARD PER 2 2 1 5 3 0 3 7 5...

Страница 37: ...between cleaning 3 All metallic parts are 316 grade SS for better corrosion resistance 4 New and improved valve stem connections have no fasteners or cotter pins Exhaust seat is easy to adjust 5 Tempe...

Страница 38: ...y Pump Ends Internal Components Tube Hose Fittings Fitting Type Tube Hose Options Tubing Material2 Sizes Liquid Discharge Pump Air Supply Air Exhaust Hose Material Sizes Liquid Discharge Pump Air Supp...

Страница 39: ...CE Top Inlet Short 3 4 inch 19 mm Inside Diameter Discharge Hose Equivalent to 1 Inch O D Tubing 1 inch 25 4 mm Inside Diameter Discharge Hose Equivalent to 1 25 Inch O D Tubing Flow Rates1 10 FT 300...

Страница 40: ...100 120 140 160 180 200 1 1 1 0 1 2 1 3 1 4 1 5 1 6 Meters FT 36 6 18 3 1 6 2 2 1 24 4 30 5 48 8 42 7 54 9 61 STD L LITER LITER PUMPED LITER OF AIR STANDARD PER 2 2 1 5 3 0 3 7 5 2 4 5 6 0 7 5 6 7 8...

Страница 41: ...cludes all other representations made by advertisements distributors agents or manufacturers sales representatives and all other warranties both express and implied There are no implied warranties of...

Страница 42: ...tually was at the time of doing the illustrations and drawings However products may change to meet user requirement and therefore may not be reflected in the literature In addition literature may be u...

Страница 43: ...e 5 San Leandro California 94577 2640 USA 800 537 1767 Toll Free in North America 510 346 0400 Tele 510 346 0414 FAX If any product covered hereby is actually defective within the terms of this warran...

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