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Lithium-Ion Phosphate Energy Storage System

PowerCube-M1 Operation Manual

Information Version: 2.2

Содержание PowerCube-M1

Страница 1: ...Lithium Ion Phosphate Energy Storage System PowerCube M1 Operation Manual Information Version 2 2...

Страница 2: ...Diagram between BMS and battery modules 4 3 INSTALLATION 5 3 1 Tools 5 3 2 Safety Gear 5 3 3 System Working Environments Checking 6 3 3 1 Cleaning 6 3 3 2 Temperature 6 3 3 3 Cooling System 6 3 3 4 He...

Страница 3: ...en MBMS and BMS battery string qty 1 32 set 14 3 6 3 4 MBMS Communication Mode 15 3 6 4 System turns on 16 3 6 5 System turns off 17 4 SYSTEM DEBUG 20 5 MAINTENANCE 21 5 1 Trouble Shooting 21 5 2 Repl...

Страница 4: ...gulations and directives 1 1 Symbol Danger Lethal voltage Battery strings will produce high voltage DC power and can cause a lethal voltage and an electric shock Only qualified person can perform the...

Страница 5: ...mperature range 10 40 Optimum temperature 18 28 Out of the working temperature range may cause the battery reduces the cycle of life even cause the battery system over low temperature alarm or protect...

Страница 6: ...Capacity AH 148 11 Battery Module Cell Series Quantity pcs 10 12 Battery System Charge Upper Voltage Vdc 828 0 13 Battery System Charge Current Standard 29 6 14 Battery System Charge Current Normal 74...

Страница 7: ...allel connection by CAN communication between MBMS and BMS diagram battery string qty conne 2 2 2 Multi battery string parallel connection by Ethernet communication between MBMS and BMS diagram batter...

Страница 8: ...crew Driver Set Electric Screw Driver Adjustable Wrench Sleeve Piece 1000VDC Multimeter NOTE Use properly insulated tools to prevent accidental electric shock or short circuits If insulated tools are...

Страница 9: ...system over low temperature alarm or protection 3 3 3 Cooling System The room must be equipped with cooling system Caution Out of the working temperature range may cause the battery reduces the cycle...

Страница 10: ...List Power Cable Battery Module and Main Controller Serial Connection Orange 0 19m 1 0AWG 2 Orange Surlok Terminal pcs 1 Power Cable Battery Module and Main Controller Serial Connection Black 0 32m 1...

Страница 11: ...per 5th Class Twisted pair Wire RJ45 pcs 1 External Battery CAN Communication Cable direct Black 3 5m Super 5th Class Twisted pair Wire 2 RJ45 terminal pcs 1 External Power Cable Orange 3 5m 1 0AWG SU...

Страница 12: ...nd placement of the battery module Single battery module is 48kg If without handling tools must more than 2 men to handling with it If install in high place of the rack it must more than 3 men 3 5 2 H...

Страница 13: ...module BMS and all battery modules Install the control module BMS and all battery modules in Each module uses 4 screws to fix it 3 5 5 Install the MBMS into a 19 standard rack If configured Install t...

Страница 14: ...ctly touch between the module s surface and rack s surface So it needn t grounding cables at all If uses normal rack remove the paint at the corresponding place Rack Grounding If there is a grounding...

Страница 15: ...em configured PowerCube M1 6 set The communication between PowerCube M1s uses CAN cascade communication mode The communication between the MBMS and the BMS of 1st PowerCube M1 uses CAN communication m...

Страница 16: ...y M set A When system configured PowerCube M1 h set The communication between PowerCube M1s and MBMS uses Ethernet Switch by LAN communication Ethernet communication between MBMS and BMS Cable Diagram...

Страница 17: ...1 Under communication for single BMS battery string qty 1 set The BMS s first five bits must set in below BMS s Address Configure Table The last BMS s terminal resistance must set in 1 X 1 The addres...

Страница 18: ...MBMS Communication Mode In some project it configures multi Energy Storage Systems In this case will have multi MBMS The address of MBMS must follow MBMS s Address Configure Table Battery String Addr...

Страница 19: ...n And the UPS is power supplying 2 Switch the external power or PCS on to sure all the power equipment can work normally 3 Turn on the 1st BMS Battery Control Modules of battery string The second BMS...

Страница 20: ...check MBMS is working The STATUS lamp will light green The Power Relays in BMS will switch ON after 30 seconds when the MBMS was turned ON The STATUS lamp of the BMS will light green When the voltage...

Страница 21: ...er in system battery modules Otherwise the system need long time to do the balance for this replaced battery module Warning Do not turn off the Power OUTPUT Switch during normal running condition Othe...

Страница 22: ...19 32 19PIMV0802 After installation do not forget to register online for full warranty www pylontech com cn service support...

Страница 23: ...S system and communicated devices normal or not has alarm or not Power Conversion System Test Before conjoint test must test the Inverter System turn on progress at first And check the parameters meet...

Страница 24: ...s lighting red and some the battery module s status LED is lighting green but some is lighting red This battery string is under protection It is possible Over Current Over Voltage Low Voltage Over Tem...

Страница 25: ...be actuation The control wire of output relay is broken Check the wire of output relay got loose or broken Fix it Or change the control module BMS module 9 Turn on the BMS The one and the following of...

Страница 26: ...rogress refer to chapter 3 6 5 5 2 1 3 Pull out the Plug of Power Cable Pull out the plug of communication cable Danger the power cables and plugs still have high voltage DC power from serial connecte...

Страница 27: ...cation plugs Danger the power cables still have high voltage DC power from another battery modules must be careful to handle the Power plugs 5 2 2 3 Dismantle the 4 screws of the battery module s fron...

Страница 28: ...ystem through the monitor system Check the system abnormal voltage or not For example Single cell s voltage is abnormal high or low 5 3 2 SOC Inspection Periodical Maintenance Check the SOC of battery...

Страница 29: ...V0802 protection or not and analysis its reason 5 3 7 Shutdown and Maintenance Periodical Maintenance Some battery function must be restart the ESS then can do the maintenance So it must minimal 6 mon...

Страница 30: ...and charge interval shall not exceed 6 months Caution If not follow the above instructions to long term store the battery will reduce the life cycle of the battery 7 Shipment For single battery cell w...

Страница 31: ...28 32 19PIMV0802 Annex 1 Cable connection diagram 6 set...

Страница 32: ...29 32 19PIMV0802 Annex 2 Ethernet communication between MBMS and BMS Cable Diagram 6set...

Страница 33: ...ble between each BMS to the PCS or confluence cabinet Refer to chapter 3 6 2 1 or 3 6 2 2 8 Connect power cables of each battery string Refer to chapter 3 6 2 1 or 3 6 2 2 9 Connect communication cabl...

Страница 34: ...orking normally Then switch the MBMS on The MBMS will self check and check each battery string one by one Refer to chapter 3 6 4 19 The first installation should do full charging progress After MBMS h...

Страница 35: ...current through this battery string Refer to chapter 3 6 5 2 Turn off the Power Output Switch of the BMS Refer to chapter 3 6 5 3 Turn off the Power Switch of the BMS Refer to chapter 3 6 5 4 Turn of...

Страница 36: ...Pylon Technologies Co Ltd No 73 Lane 887 ZuChongzhi Road Zhangjiang Hi Tech Park Pudong Shanghai 201203 China T 86 21 51317697 F 86 21 51317698 E service pylontech com cn W www pylontech com cn...

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