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3.3 System Working Environments Checking

3.3.1 Cleaning

Before installation and system power on, the dust and iron scurf must be removed to keep a
clean environment.
The system cannot be installed in desert area without an enclosure to prevent from sand.

Danger:

Battery module has active DC power at terminal all the time), must be careful to handle

the modules.

3.3.2 Temperature

Force-H2 system working temperature range: 0

℃~

50

; Optimum temperature: 18

℃~

28

.

Caution:

Force-H2 system is IP55 design. But please avoid frost or direct sunlight. Out of the

working temperature range will cause the battery system over / low temperature alarm or
protection which further lead to the cycle life reduction. According to the environment, the
cooling system or heating system should be installed if it is necessary.

3.3.3 Fire-extinguisher System

It must be equipped with fire-extinguisher system for safety purpose.
The fire system needs to be regularly checked to be in normal condition. Refer to the using and
maintenance requirements please follow local fire equipment guidance.

3.3.4 Grounding System

Before the battery installation must make sure the grounding point of the basement is stable and
reliable. If the battery system is installed in an independent equipment cabin (e.g. container),
must make sure the grounding of the cabin is stable and reliable.

The resistance of the grounding system must

100m

Ω

3.4 Handling and placement
Warning:

The battery pile’s power terminals are high voltage DC. It must be installed in a

restricted access area;

Warning:

Force-H2 is a high voltage DC system, operated by qualified and authorized personnel

only.

3.4.1 Handling and placement of the battery module

Single battery module is 36kg. If without handling tools must have more than 2 men to handling
with it.

3.4.2 Handling and placement of the base

The base is light, single person can handle with it.

3.4.3 Selection of installation sites

A. Force-H2 system working temperature range: 0

℃~

50

; Optimum temperature: 18

℃~

28

.

Содержание Force-H2

Страница 1: ...Lithium Ion Phosphate Energy Storage System Force H2 Operation Manual Information Version 2 2 20P2FH0301 Lithium Ion Phosphate Energy Storage System...

Страница 2: ......

Страница 3: ...wer supply 8 LED Indicators Instructions 9 Definition of RJ45 Port Pin 12 2 3 System Diagram 12 3 INSTALLATION 13 3 1 Tools 13 3 2 Safety Gear 13 3 3 System Working Environments Checking 14 3 3 1 Clea...

Страница 4: ...t of main component 28 5 2 1 Replacement of Battery Module 28 5 2 2 Replacement of Control Module BMS 30 5 3 Battery Maintenance 30 6 STORAGE RECOMMENDATIONS 32 7 SHIPMENT 32 ANNEX 1 INSTALLATION AND...

Страница 5: ...issioning of the electrical system as well as the dealing with hazards knowledge of this manual and other related documents knowledge of the local regulations and directives 1 1 Symbol Danger Lethal v...

Страница 6: ...e material Symbol in label Do not reverse connection the positive and negative Symbol in label Do not place near open flame Symbol in label Do not place at the children and pet touchable area Symbol i...

Страница 7: ...otherwise the product will be out of warranty scope Warning Whenever working on the battery wear suitable personal protective equipment PPE such as rubber gloves rubber boots and goggles Warning Force...

Страница 8: ...o cut off the grid power and make sure the battery is in the switched off mode 3 Wiring must be correct do not mistake the positive and negative cables and ensure no short circuit with the external de...

Страница 9: ...one of the new energy storage products developed and produced by Pylontech It can be used to support reliable power for various types of equipment and systems Force H2 is especially suitable for thos...

Страница 10: ...ent Amps Max 15s 40 Battery System Discharge lower Voltage Vdc 216 324 432 Battery System Discharge Current Amps Standard 7 4 Battery System Discharge Current Amps Normal 18 5 Battery System Discharge...

Страница 11: ...dule Voltage Vdc 96 Battery Module Capacity Ah 37 Battery Module Serial Cell Quantity pcs 30 Battery Cell Voltage Vdc 3 2 Battery Cell Capacity AH 37 Dimension W D H mm 450 296 296 Weight kg 35 Operat...

Страница 12: ...ort Press Display the LED panel for 20sec Long Press more than 5sec When status LED fast flashes blue loss the button then it is 115200 baud rate of RS485 When status LED fast flashes orange loss the...

Страница 13: ...Module Status off See trouble shooting steps in section 5 1 Black start success Blue fast flashing Off Black start failure Orange Fast flashing Off See trouble shooting steps in section 5 1 Communica...

Страница 14: ...ut Caution When the breaker is tripped off because of over current or short circuit must wait more than 30min then can turn on it again otherwise may cause the breaker damage Start Start function pres...

Страница 15: ...11Mbps DSSS 6Mbps 9 Mbps 12 Mbps 18 Mbps 24 Mbps 36 Mbps 48 Mbps 54 Mbps OFDM MCS0 MCS7 802 1 1n 20MHz Channel spacing 5MHZ Type of antenna 2 4G IPEX SMA Antenna Power Terminal Connect power cables o...

Страница 16: ...12 34 Definition of RJ45 Port Pin No CAN RS485 RS232 1 2 GND 3 TX 4 CANH 5 CANL 6 RX 7 RS485A 8 RS485B 2 3 System Diagram...

Страница 17: ...600VDC Multimeter NOTE Use properly insulated tools to prevent accidental electric shock or short circuits If insulated tools are not available cover the entire exposed metal surfaces with available i...

Страница 18: ...rpose The fire system needs to be regularly checked to be in normal condition Refer to the using and maintenance requirements please follow local fire equipment guidance 3 3 4 Grounding System Before...

Страница 19: ...er Can not be placed the battery base in rain or other water sources As a suggestion the base s height should 300mm above the ground C The base s weight capacity should support the weight of whole bat...

Страница 20: ...Battery Modules and Control Module BMS pile up Handle above the red marked edgings of the both side of these battery modules and control module BMS Caution If hands under this red marked side hands wi...

Страница 21: ...ll have high voltage DC power from serial connected battery modules battery module can t be turned off 3 4 6 Installation of the metal bracket for the system In control module s package has 2pcs short...

Страница 22: ...18 34...

Страница 23: ...r The battery system is high voltage DC system Must make sure the grounding is fixed and reliable Danger All the plugs and sockets of the power cables must be not reverse connection Otherwise it will...

Страница 24: ...ion Wrong communication cables connection will cause the battery system failure 3 5 1 Grounding The Force H2 modules has 3 grounding point Grounding cable must 10AWG The cable shall be copper with yel...

Страница 25: ...ower cable uses water proofed connectors To disconnect a special tool is required Do not pull out directly Note Communication cable uses RJ45 connector and water proofed cover M19 RJ45 matched with co...

Страница 26: ...ssible turn on AC or PV power source to wake up inverter 3 Open protect cover of Power switch And turn on power switch 4 Press start button for at least 5 seconds or until buzzer rings Battery takes 1...

Страница 27: ...means there has some failure in the battery string the Power Relays in BMS will open must debug at first Note The LED lamp will be off in 20sec without any operation Caution During first time power on...

Страница 28: ...tery system 3 Turn off the Power Switch of the BMS Caution Before replace the battery module for service must charge discharge the existing battery module voltage similar to the replacement Otherwise...

Страница 29: ...ts own system turn on step must follow the operation manual Working together with inverter 1 Check the communication cable connection and make sure the cable order on battery and inverter side are mat...

Страница 30: ...failure DC side has a voltage but voltage difference with the battery system is higher than 20V Make sure no DC voltage or set correct DC voltage before press start button Then follow turn on process...

Страница 31: ...voltage protection Use black start function and then charge the system Battery module BMS failure Use debug tool to further analysis or change the battery module 7 All LED blue but no output Fuse fus...

Страница 32: ...wer Must confirm the D and D terminal are without power The turn off progress refer to chapter 3 6 5 5 2 1 3 Dismantle D and D Power Cable Communication Cable and Grounding Cable 5 2 1 4 Dismantle the...

Страница 33: ...w battery module And pile up the battery modules and control module up again 5 2 1 7 Install back the control Module s fix screw of left and right side And Install back the fix metal brackets 5 2 1 8...

Страница 34: ...5 2 2 7 Install back Grounding Cable Communication Cable and the D and D Power Cable 5 2 2 8 Turn on this battery string Refer to chapter 3 6 5 3 Battery Maintenance Danger The maintenance of battery...

Страница 35: ...Periodical Maintenance Analysis the history record to check has accident alarm and protection or not and analysis its reason 5 3 7 Shutdown and Maintenance Periodical Maintenance Some system function...

Страница 36: ...ths Caution If not follow the above instructions for long term store the battery The cycle life will have relative heavily reduction 7 Shipment Battery module will pre charged to 100 SOC or according...

Страница 37: ...requirements Refer to chapter 3 4 4 4 Battery modules installation Refer to chapter 3 4 5 5 Battery system are fixed Refer to chapter 3 4 6 6 Control Module BMS and Battery Module are installed well...

Страница 38: ...F Progress List Tick after completion No Item Remark 1 Soft off the inverter through inverter s control panel Refer to chapter 3 5 4 2 Turn off the switch between inverter and this battery string Forc...

Страница 39: ......

Страница 40: ...Pylon Technologies Co Ltd No 73 Lane 887 ZuChongzhi Road Zhangjiang Hi Tech Park Pudong Shanghai 201203 China T 86 21 51317699 F 86 21 51317698 E service pylontech com cn W www pylontech com cn...

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