PVI Industries 100LX 125 A-PVIF Скачать руководство пользователя страница 30

30 

PV500-44U  06/12

 

b.  Attach a manometer to measure the gas pressure at the manual gas shutoff valve located just upstream of 

the gas train. Adjust gas train inlet pressure to the specified value (e.g. 14" W.C.), and tightly close the gas 
train manual shutoff valve closest to the burner. 

c.  Reattach the manometer to the gas train manual shutoff valve at the burner and record the measured gas 

pressure in inches of water column (W.C.). Measure gas pressure again after 15 minutes. If gas pressure 
has increased 0.5" W.C. or more, the gas leak must be isolated to one or more of the operating gas valves. 
(For example, a solenoid actuated gas shutoff valve.) After any leaking valve is replaced, the reassembled 
gas train must be leak tested again before start-up is attempted. 

5.  Remove enclosure panel cover on the appliance to expose control circuit. A wiring diagram, included in this 

packet, will show the controls used in our circuitry. 

6.  Visually check that all components are intact and no damage has occurred during transit. 

7.  Check all connections within the control cabinet. A loose connection could cause intermittent shutdowns. 

8.  All burners will use a hot surface igniter (HSI) as the ignition source. They may use a single gas pressure 

regulator and valves, valve regulator combinations or multiple gas trains. 

9.  Connect a test meter to the control for reading the flame response signal. 

NOTE

: Some flame controls read the flame signal in micro amps and some in volts DC. 

10. 

CAUTION

Be sure the tank is filled with water. Dry firing can destroy the appliance. 

11.  Check the inlet gas pressure before start-up, using a manometer or a 0 to 28" W.C. pressure gauge for inlet gas 

pressure. (This is the pressure measured before all components in the gas train.) This manometer must stay 
connected throughout the testing, as the inlet pressure must be monitored during the firing of the burner. 
Record static pressure; it must not exceed 14" W.C. Pressures above this could cause damage to the 
diaphragm in the gas valve or pressure regulator. 

12.  Connect a second manometer to the manifold test port at the shutoff valve closest to the burner. 

13. 

Turn-off main gas shutoff valve.

 

14. 

Disable or jumper out any BMS/BAS control interface to allow independent setup and adjustment of 
each water heater. 

15.  Turn unit on using the rocker switch on the front of the control enclosure assembly. When the burner fails to 

light, the flame control will lockout. 

Start the burner in Low Fire (Burner combustion must be optimized at both Low and High Fire). To set the 
TempTrac control for manual modulation output: 

 

Push and hold the 

EXT

 key for more than 3 seconds. The 

 LED switches ON and the 

PS4

 parameter is 

displayed in the upper display, while the 

PAS

 label is shown in the lower display. 

 

Release the key, and insert the password: 

3-2-1

. The value of the modulation parameter PS4 will be 

displayed in the lower display. 

(nu) 

stands for not used. Return to this condition for automatic operation. 

 

To adjust modulation manually, push the 

SET

 key, the value starts flashing. Then use 

UP

 or 

DOWN

 keys 

to modify it. 

100 = High Fire; 0 = Low Fire

 

To exit, press 

SET + UP 

or wait 30s without pressing any key. 

NOTE: 

After a modification, it will be possible to enter the Modulation output setting without entering the 

password for 10min. After this time you will be asked for the password again.

 

16. 

Turn-on main gas shutoff valve.

 

17.  If the operating control switches are closed, the burner blower should come on and pre-purge begins. 

18.  If nothing happens, check for a lockout condition and reset it by pushing the flame safeguard reset button. 

Some safety devices are wired in the operating circuit and may not indicate alarm. If no indication of alarm 
exists, check gas pressure switches, electronic low water cutoffs (if equipped) and temperature limits. 

Содержание 100LX 125 A-PVIF

Страница 1: ...CE OF THIS EQUIPMENT READ AND FOLLOW THE INFORMATION IN THIS MANUAL AND ALL OTHER PROVIDED INSTRUCTIONS LABELS AND MARKINGS BEFORE INSTALLING OPERATING OR SERVICING THIS UNIT TO THE INSTALLER After installation these instructions must be given to the equipment user or left near the appliance SPECIAL INSTRUCTIONS TO THE OWNER Retain this manual for future reference These instructions contain import...

Страница 2: ...ate Drain Trap Disposal 6 1 Condensate Neutralization System optional 7 Gas Supply and Piping 7 1 Gas Train and controls Certification 7 2 Gas Control Trains 7 3 Inlet Pressure 7 4 Manifold Pressure 7 5 Gas Piping Size 7 6 Appliance Isolation during Gas Supply Piping Pressure Test 7 7 Gas Connection 8 Combustion and Ventilation Air 8 1 Equipment Located in Confined Spaces 8 2 Maximum Allowed Remot...

Страница 3: ...1 7 To Change Other Parameters 11 8 LED Display Alarm Messages 12 Remote Connections Terminal Strip 12 1 Making BMS BAS Remote Connection for Analog and Binary Signals 12 3 Terminal Functions 13 Sequence of Operation 14 Initial Startup 14 1 Initial Startup Requirements 14 2 Tools and Instrumentation Required 14 3 Resources 14 4 On Site Considerations 14 5 Startup Procedure 15 Troubleshooting Guide...

Страница 4: ...ncy shut the main gas supply valve to the appliance from a location safely away from the emergency Failure to follow these instructions can cause property damage personal injury and exposure to hazardous materials or loss of life PRODUCT SAFETY INFORMATION REFRACTORY CERAMIC FIBER PRODUCT WITH CRYSTALLINE SILICA WARNING This product contains or may come to contain crystalline silica which has been...

Страница 5: ...HANDICAPPED HOSPITALS AND NURSING HOMES ELDER CARE FACILITIES AND REST HOMES ORPHANAGES AND CHILD CARE FACILITIES OTHER INSTALLATIONS WHERE RESPONSE TO CONTACT WITH HOT WATER MAY BE SLOWER OR WHERE THE DANGER OF HOT WATER CONTACT IS GREATER Thermostatically controlled mixing valves must be used in the design of the potable hot water system Potable hot water should be tempered to no more than 110 F...

Страница 6: ...ified as low lead compliant FM compliant ASHRAE 90 1 compliant 2 5 Burner Operating Controls Safeties Pre mix surface burner with self adjusting proportionate gas air ratio UL 795 compliant gas train Electronic flame safeguard with pre and post purge Combustion sequence panel lights including lockout Programmable electronic operating control with digital temperature readouts adjustable from 70 F t...

Страница 7: ...7 PV500 44U 06 12 3 PRODUCT DESCRIPTION Component Controls and Connection Locations Locations May Vary 125 SERIES ...

Страница 8: ...8 PV500 44U 06 12 250 SERIES ...

Страница 9: ...9 PV500 44U 06 12 300 SERIES ...

Страница 10: ...l Electrical Code ANSI NFPA No 70 In Canada the electrical service must conform to local electrical codes and or CSA C22 1 Canadian Electrical Code Part 1 All wiring between the unit and field installed devices must be made with type T copper wire Line voltage wire exterior to the appliance must be enclosed in approved conduit or approved metal clad cable To avoid serious damage DO NOT energize th...

Страница 11: ...tion air electrical pump and other auxiliary equipment 4 6 Clearances To Combustible Surfaces Minimum 1 clearance must be provided from any vent surface to adjacent combustible material The minimum clearances to unprotected combustible material are 24 be provided at the front 8 be provided at the rear and 8 at top left and right sides of the appliance 5 GENERAL PIPING GUIDELINES 5 1 Inlet and Outl...

Страница 12: ...12 PV500 44U 06 12 SINGLE WATER PIPING SINGLE STORAGE WATER HEATER WITH SUPPLEMENTAL STORAGE TANK ...

Страница 13: ...posure to hazardous materials or loss of life 1 Installing the water heater on a 4 inch to 6 inch housekeeping pad is recommended to ensure proper condensate drainage 2 Attach a 3 4 CPVC Coupling and Tee to the economizer condensate drain then use 3 4 CPVC pipe to plumb from the heater condensate outlet to economizer Tee to a 3 CPVC trap and on to a suitable floor drain or collection system Each c...

Страница 14: ... System in the condensate piping as shown in the FIELD INSTALLED CONDENSATE DIAGRAM above 3 Position with removable crushed limestone fill cap in vertical position only The bottom of the condensate neutralization system outlet pipe must not be higher than the bottom of the water heater 4 For proper operation the water heater condensate outlet must be plumbed with CPVC plastic pipe to the lowest fi...

Страница 15: ...d in a common housing CAUTION Do not adjust or remove any screws or bolts on gas train control components which are sealed with a red or blue colored compound Doing so will void all approvals and warranties 7 3 Inlet Pressure Measure at the inlet pressure tap located at the main gas cock The inlet pressure must remain within the minimum and maximum values while the unit is at rest and while the un...

Страница 16: ... 5 W C Pressure Drop 1 1 4 1 1 2 2 2 3 4 25 860 1320 2475 3900 7000 40 660 990 1900 3000 5300 60 810 1520 2400 4300 80 690 1300 2050 3700 100 620 1150 1850 3250 6700 125 1020 1650 2950 6000 150 950 1500 2650 5500 175 850 1370 2450 5000 200 800 1280 2280 4600 MULTIPLE UNIT INSTALLATIONS GAS PIPING SIZE CHART Maximum Capacity of Pipe in Thousands of BTU s per hour for gas pressures of 14 Inches Wate...

Страница 17: ... determine the required minimum air volume needed for combustion ventilation and dilution of flue gasses All Air From Outdoors Each opening requires a minimum free area of 1 square inch per 4000 Btu hr input if directly communicating with the outdoors or communicating to the outdoors through vertical ducts Each opening requires a minimum free area of 1 square inch per 2000 Btu hr input if communic...

Страница 18: ...Duct Fitting Equivalent Length Duct Pipe 6 Duct 7 Duct 8 Duct 9 Duct 90º Elbow 8 feet 9 feet 10 feet 11 feet 90º Long Radius Elbow 5 feet 5 feet 5 feet 6 feet 45º Elbow 5 feet 5 feet 5 feet 5 feet The following remote air duct information is provided for use in design calculations if needed Remote Air Duct Specifications Input MBtu Required Air SCFM 399 87 500 108 750 163 900 195 1000 217 8 3 Remo...

Страница 19: ...death 9 2 Venting the Power VT Plus The Power VT Plus except models with SANI in the model number see above is designed for operation with a positive pressure vent system constructed of locally obtained 6 or larger schedule 40 or 80 solid CPVC pipe Do not use CPVC pipe with cell foam type construction such as CellCore or other non solid CPVC plastic pipe Larger solid CPVC pipe may be substituted h...

Страница 20: ...is required for the addition of the vent system terminal The following vent information is provided for use in design calculations if needed Venting Specifications Input MBtu Combustion Air Volume cfm Max Vent Press W C 399 136 0 5 500 170 0 6 750 255 1 0 900 306 1 2 1000 340 1 3 9 4 CPVC Vent System Design Construction and Assembly The Power VT Plus water heater can be vented either vertically th...

Страница 21: ...or roof at the point where it passes through the wall or roof to prevent rain insects or flue products from entering the living space 9 For proper vent operation and to protect the gas vent from wind and weather attach to the outdoor end of the vent the UL listed vent termination supplied with the Power VT Plus water heater This termination is required for proper operation and no substitution is a...

Страница 22: ...g personal injury or loss of life could occur Close and fasten the control cabinet cover before restoring electrical service to the appliance 10 1 Temperature and Pressure Relief Valve s A Temperature and Pressure Relief Valve s sized in accordance with the ASME Boiler and Pressure Vessel Code is installed in the tank WARNING Secure the relief valve pipe to a suitable floor drain such that very ho...

Страница 23: ...mit is of the auto reset type and can be dial adjusted to operate just above the set point of the main Operating Temperature Control 10 4 Cathodic Protection PVI water heaters do not utilize cathodic protection However in hot water systems utilizing cathodic protection hydrogen gas can be produced when the hot water system has not been used for a long period of time generally two weeks or more Hyd...

Страница 24: ...ive or directly from PVI to remotely monitor water temperatures such as blended water temperature downstream of a thermal mixing valve or a remote storage tank Both Probe 1 and Probe 2 temperatures are available for monitoring through the optional MODBUS RTU interface 11 4 Control Buttons SET Displays and modifies the temperature set points In programming mode it selects a parameter or confirms an...

Страница 25: ...t set point Repeat the operations described at points 3 4 5 To Exit press SET UP or wait 15 seconds without pressing any key NOTE Each point has a time out of 15 seconds If any key is pushed within 15 seconds the controller exits the set points programming procedure NOTE The set value is stored even when the procedure is exited by waiting the time out to expire 11 7 To Change Other Parameters Push...

Страница 26: ... P1 TP1 probe failure Inlet temperature sensor is not connected or is reading incorrectly Call for heat and burner modulation output signal will revert to low fire Check wiring and sensor Terminals 14 17 P2 TP2 probe failure Temperature sensor is not connected or is reading incorrectly Check wiring and sensor Terminals 15 17 P3 TP3 probe failure Temperature sensor is not connected or is reading in...

Страница 27: ...f remote device Terminals are wired to a proving switch on a remote device such as a power venter When relay closes circuit from C1 to C2 is completed and appliance controls are enabled This appliance ships form the factory with jumper between terminals T1 T2 Used for external modulation control To connect external modulation control disconnect and cap the blue wire connected to terminal T2 and co...

Страница 28: ...control will reset and begin the call for heat sequence again This will occur 3 times one time if CSD 1 before the flame control will lockout b When the call for heat condition ends or flame failure occurs following the third TFI period one time if CSD 1 a 30 second post purge period will begin This period of blower operation will exhaust any remaining combustion products from the system 8 Delay O...

Страница 29: ... can cause personal injury property damage or loss of life 14 2 Tools and Instrumentation Required Stack Temperature Gauge Stack Draft Gauge Electronic Combustion Analyzer Manometer for checking gas pressure 2 minimum AC DC Multi meter with 20 000 OHM Volt rating Amp Meter Normal Hand Tools 14 3 Resources Product Installation Maintenance Manuals Start up Report with instructions Local State Federa...

Страница 30: ...esting as the inlet pressure must be monitored during the firing of the burner Record static pressure it must not exceed 14 W C Pressures above this could cause damage to the diaphragm in the gas valve or pressure regulator 12 Connect a second manometer to the manifold test port at the shutoff valve closest to the burner 13 Turn off main gas shutoff valve 14 Disable or jumper out any BMS BAS contr...

Страница 31: ... cause 22 Once the main burner flame is established the firing rate will be controlled by the TempTrac control Refer to TempTrac manual PV500 41 Burner Combustion Adjustment Burner combustion should only be adjusted using a combustion analyzer Do not attempt to adjust burner by sound or sight With the burner firing insert the combustion analyzer probe in the flue vent approximately two feet from t...

Страница 32: ...32 PV500 44U 06 12 Gas Train Illustration for Models 40 through 50 Optional components may not be shown Gas Train Illustration for Models 65 through 100 Optional components may not be shown ...

Страница 33: ...eck for proper blower pressure setting adjust if required Air switch may be defective Blocked Filter Switch if equipped Check for 24V at the N C side of the blocked filter switch Replace filter or switch as required Flame Control Pressure Switch Check for 24V at the pressure switch terminal Loose Wire Connections Check connections to all components Flame Failure Power Supply Check fuse and or circ...

Страница 34: ...34 PV500 44U 06 12 16 REPLACEMENT PARTS REPLACEMENT PARTS ...

Страница 35: ...35 PV500 44U 06 12 16 1 Control Panel ...

Страница 36: ...TC 25FT NICKEL BRASS 1 EA 9 105266 PROBE THERMOSTAT DIXELL 50DSS NTC 1 5M SST 1 EA 10 116458 RELAY SPST 30A 24V OMRON G7L 1A TUB J CB AC24 N O EA 11 102835 RELAY TIME DELAY ON SSAC TDU3000A 24 120 VAC DC 1 TO 102 EA 12 70565 SWITCH CARLING LTILA51 6SBLAM NBL 125N INDP BLACK W AMBER 1 EA 13 70573 SWITCH SPST N C MOMENTARY CONTACT SELECTA SS229 EA 14 75908 SWITCH SPST N O MOMENTARY CONTACT SELECTA S...

Страница 37: ...37 PV500 44U 06 12 16 3 Burner Assembly Optional components may or may not be shown ...

Страница 38: ...W 18 101201 SWITCH PRESSURE LGP G ANTUNES 8103116202 1 20 W 19 1 NIPPLE BLACK 1 20 1 5929 UNION BLACK 1 21 1 115255 ASSY BURNER EXTENSION 2 X 5 FASCO MOD 43 22 1 113571 GASKET BLOWER OUTLET 4 665 ROUND AMORIM CR 55R 1 23 14 3475 NUT HEX 1 4 X 20 NC STEEL ZINC PLT 24 2 107449 GASKET FLANGE BLOWER 1 8 23 CRANGLAS 25 6 115745 STUD THREADED 1 4 X 20 NC X 2 CRS GRAINGER 4REW2 26 6 55854 BOLT 1 4 X 20 N...

Страница 39: ... filter is installed it is recommended that the filter not be removed until a suitable replacement is available To inspect and clean the burner a qualified serviceman or installer should use the procedures described in item 5 6 below 3 Any sign of soot on the heat exchanger or in the flue indicates the need for a combustion inspection Properly installed and adjusted units seldom need heat exchange...

Страница 40: ...e and other flammable vapors and liquids 9 Check frequently to be sure the flow of combustion and ventilation air is unobstructed to the appliance 10 When electrical controls are serviced or replaced refer to ELECTRICAL COMPONENT LOCATIONS for identification and location of components 11 All replacement parts are available through your PVI Industries Dealer If you need assistance identifying or co...

Страница 41: ...etection system components c Check firing rate control d Check piping and wiring of all interlocks and shutoff valves e Inspect burner components f Check igniter g Test high and low gas pressure interlocks h If equipped check air filter and replace if required 3 Monthly Maintenance a Test low water cutoff device and alarm if equipped b Check flue vent stack or outlet dampers c Check flame signal s...

Страница 42: ...42 PV500 44U 06 12 PVI INDUSTRIES LLC 3209 Galvez Ave Fort Worth Texas 76111 Phone 1 800 433 5654 www pvi com ...

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