puraDYN Millennium Technology Series Скачать руководство пользователя страница 4

19-00132_MTS8-24_Standard_Installation_Manual_082819_Rev4.docx 

         

 

                

Page 4 of 24

 

 

 

 

 

SEQUENCE ( I )

 - Installation Steps Overview 

 

Note:  See Required Tools section (page 20) 

 

1. 

Verify parts received.  

2. 

Call Puradyn toll-free 1-866-787-2396 (in North America) or +1 561 547 9499, if any parts are 
missing or damaged. 

3. 

Read this installation manual to become familiar with the installation process. 

4. 

Survey equipment or vehicle to determine the mounting location.  

5. 

Verify adequate physical  unit clearance, accessibility of oil sample valve & room for oil sample 
bottle; also, check that there is enough clearance to change filter element. 

6. 

Inspect the new pre-assembled (Plug and Play) unit and other accessories. 

7. 

Use a mounting-hole template to locate the mounting holes onto the designated location. 

8. 

Drill out the holes; install the center hinge-p

in bolt with about ½” slack. 

9. 

Hang the pre-assembled system onto this center hinge-pin bolt.  Tighten up slightly and position 
other  mounting  holes  to  be  lined-up  with  the  L-bracket  plate.  Fastened  all  the  mounting  bolts 
onto the firewall or structural frame-wall. 

10.  Attach oil supply line to 

pura

DYN

® 

System 

and engine or equipment’s supply port (ex. oil galley). 

11.  Attach oil return line to 

pura

DYN

® 

System. 

12.  Drain  old  oil  completely  from  equipment,  taking  an  oil  sample  of  the  drained  oil  to  use  as  a 

reference of the current engine and oil condition.  

13.  Install new OEM full flow filter per OEM instructions.  

14. 

Connect other side of oil return line to engine or equipment’s (non-pressurized) sump. 

15.  Refill engine with new oil, taking another oil sample to establish a base line of the  new oil that 

will be used. 

16.  After system installation is completed, please go to System Start-Up section of this manual for a 

step-by-step start-up/operation test. 

 

Important Continuous Maintenance Reminders 

 

 

Please review maintenance schedule for recommended filter change intervals 

–if you need help 

generating  your  oil  service  interval  schedule  with 

pura

DYN

® 

System,  please 

call  Puradyn’s 

technical support TEAM. 

 

Use oil analysis to confirm oil is good for continued use. 

 

Maintain a good preventive maintenance program on engine and equipment. 

 

Routinely check oil level using engine dipstick. 

 

Change oil according to oil analysis recommendation. 

 

Please reference System Startup page for adding required quantity of (make-up) oil and note, 
the added oil must be compatible with oil already in the system.  Example. API

–CJ-4 (API 

category and brand may have differences in the additive package).

Содержание Millennium Technology Series

Страница 1: ...19 00132_MTS8 24_Standard_Installation_Manual_082819_Rev4 docx Page 1 of 24 STANDARD INSTALLATION MANUAL puraDYN Bypass Oil Filtration Systems MTS 8 12 8x12 24...

Страница 2: ...ttings to Hose s 8 SEQUENCE III Install Oil Return Line 9 Determining Oil Return Location Hose Routing 10 SEQUENCE IV puraDYN System Start Up 11 Sampling Oil Procedures 12 Oil Analysis Data Interpreta...

Страница 3: ...through a time released additive package designed to replenish depleted base additives in filters with additives thereby maintaining the oil s chemical balance and viscosity The puraDYN filter elemen...

Страница 4: ...uipment s supply port ex oil galley 11 Attach oil return line to puraDYN System 12 Drain old oil completely from equipment taking an oil sample of the drained oil to use as a reference of the current...

Страница 5: ...e in both the horizontal and vertical direction so the unit including mounting hardware will not interfere with engine parts suspension components steering linkage brake lines electrical system or eng...

Страница 6: ...ll beam post etc Puradyn recommends utilizing existing holes where possible in the frame rail firewall beam or structural frame to mount the L bracket Note Mounting clamps brackets pads and hardware m...

Страница 7: ...ressure is above 65 psi please contact Puradyn technical staff for recommendation Step 2 After locating the oil port that you will be connecting to install the shutoff valve supplied from the kits bag...

Страница 8: ...eusable fittings and install them in the following manner a The shoulder nut has a reverse thread and must be screwed on in a counterclockwise direction As soon as the nut starts to thread insert the...

Страница 9: ...ied by Puradyn Filter Technologies Incorporated your dealer or a local hydraulic parts store that offers DOT rated hose These hoses are sometimes custom made for specific application where length of h...

Страница 10: ...jo fitting to attach to the oil return port If your Banjo fitting size is not listed on website please call Technical Support toll free in North America at 1 866 787 2396 or 1 561 547 9499 for assista...

Страница 11: ...ake up oil as indicated below make sure to use same OEM specified oil Depending on size and orientation OEM full flow filters can hold an additional quantity of oil not shown in the oil makeup table a...

Страница 12: ...o operating temperature Open oil sample valve Draw off 1 cup of oil to purge sediment from oil sample valve Open oil sample bottle and draw off oil to fill until 3 4 full Close lid on bottle Fill out...

Страница 13: ...nce is the interpretation of the test data Typical oil analysis reports usually present the data in an easy to understand format and results Typical puraDYN oil analysis conducted by an independent la...

Страница 14: ...ilter and take an oil analysis sample 3 Thereafter change the puraDYN replacement filter and perform oil analysis at the scheduled interval shown below or as oil analysis indicates Continue using oil...

Страница 15: ...anship If however your puraDYN unit is not functioning properly check the following conditions and correct as indicated If you experience any problem with your system not covered in the above trouble...

Страница 16: ...boats generators or any other types of industrial equipment with an engine or pressurized lubricating system Q Will the installation of the puraDYN System on my engine or other type of equipment affe...

Страница 17: ...of the engine or the OEM full flow filter Q At what rate does the puraDYN System clean the oil A The puraDYN System cleans the oil at approximately 6 gallons per hour at 65 psi Q What is the puraDYN S...

Страница 18: ...ual oil may still be present in fittings bypass system or hose Blow out the oil supply hose with high air pressure before proceeding to refastening supply hose Failure to do so will result in hose scr...

Страница 19: ...pulling up on wire handle s and drop into the plastic bag for disposal 3 Install new filter by pushing it gently down into the filter housing make sure the rubber grommet fits securely over the nippl...

Страница 20: ...ench 6 Hacksaw 7 Utility knife 8 Center punch 9 Optional banjo fitting to make return hose connection to engine 10 3 16 I D high pressure hose 11 13 32 I D return hose 12 Oil analysis kit s 13 New OEM...

Страница 21: ...claims including bodily injury based on the deficiency of the puraDYN system the legal stipulations apply see below This warranty does not cover any economic loss including without limitation communic...

Страница 22: ...ther than recommended oil changes 3 the puraDYN is installed on an engine in which the replacement engine oil meets or exceeds the engine manufacturer s recommended grade of engine oil 4 the proper pu...

Страница 23: ...terval Engine Hours Hrs or Miles Log 0 hrs Log Log Log Log Oil Analysis Sample Sample Date Sample Date Sample Date Sample Date Sample Date puraDYN Filter Change Date Change Date Change Date Change Dat...

Страница 24: ...787 2396 F 1 561 547 8629 https www puradyn com Protect Your Investment REGISTER YOUR PRODUCT FOR WARRANTY COVERAGE Online at www puradyn com Purchased by _________________________________ Date _____...

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