20
ConveyMerge Guide
Publication ERSC-1020 Rev 1.1 – April 2020
C
ONFIGURING
D
YNAMIC
P
RIORITY
(M
ERGE
L
INE
F
ULL
)
In situations where the full status of a given merge line needs to determine merge priority,
ConveyMerge
provides
the ability to monitor the status of one or all merging lines and base the release priority accordingly.
EasyRoll
provides the option to select a given upstream zone on a given line and the
Monitor Zone
. When the
Monitor Zone
becomes occupied for a given time value; its line will be given release priority into the
Merge Zone
. There are two
adjustable time values for this function:
EasyRoll Selection
Description
Block Timeout
Specified the amount of time the
Monitor Zone
must be occupied before the
Monitor Zone’s
line will receive priority to release into the
Merge
Zone. This
timer starts when the
Monitor Zone
first becomes accumulated (sensor blocked
and motor stopped) and continues to time as long as the
Monitor Zone
stays
accumulated.
Clear Timeout
Specified amount of time that the priority release will continue to be active
once the priority release has begun. When this time value expires, the priority
setting will return to its original
EasyRoll
configured setting.
If multiple lines are configured for Dynamic Priority and each of their respective Block
Timers have expired;
ConveyMerge
logic will revert to the First Come First Serve release
mode until one or more of the releasing lines’ Clear Timer has expired.
D
YNAMIC
P
RIORITY
E
XAMPLE
Please refer to Figure 13 for this example. In
EasyRoll
, Node 2 upstream zone of the Central Line has been selected
as the
Merge Zone
and the merge type is
Up Left
. The
EasyRoll
setting for priority is
Center Line Priority
. Also in
EasyRoll
, the Merge Line Full function has been enabled as assigned to Node 3 downstream zone of the Left Line.
As shown in Figure 13, assuming we did not enable the Merge Line Full function for the Left Line; if there is a steady
flow of product on the central line; the Left Line will never be able to release because the central line was set as the
default line for priority in
EasyRoll
. Now, with the Merge Line Full feature enabled on the Left Line; once Left Line
Node 3 downstream zone remains accumulated for the
Block Timer’s
timeout; priority will dynamically change to
the Left Line. This Left Line priority will remain in effect until the
Clear Timer’s
timeout has expired. When this
occurs, the priority will automatically revert to the
EasyRoll
configured priority (center line in this example). Figure
14 illustrates the
Clear Timeout
function.
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