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Pulse Instruments

System 4 Manual

Version 1.6

Visit us Online at

www.pulseinstrument.com

Table of Contents

OVERVIEW .......................................................................................................... 3

1.1

NTRODUCTION

................................................................................................................3

1.2

EATURES

......................................................................................................................4

SYSTEM LAYOUT ............................................................................................... 5

SPECIFICATIONS ............................................................................................... 9

3.1

YSTEM

OMPONENTS

.................................................................................................10

3.2

PLC

NPUTS AND

UTPUTS

...........................................................................................10

FUNCTION ......................................................................................................... 11

4.1

PERATION

..................................................................................................................11

4.2

ONITORING

.................................................................................................................12

4.3

ONTROL

.....................................................................................................................12

4.3.1

pH / ORP ............................................................................................................................... 12

4.3.2

Proportional Control .............................................................................................................. 12

4.3.3

Consent ................................................................................................................................. 13

4.3.4

Flow / Pressure Switch.......................................................................................................... 13

4.3.5

Manual Control ...................................................................................................................... 13

4.4

AFETY

LARM

.............................................................................................................13

4.4.1

Alarm Contact........................................................................................................................ 13

4.4.2

30 Minutes Alarm / Pump On Too Long................................................................................ 14

4.4.3

Alarm Silence ........................................................................................................................ 14

4.4.4

Alarm Reset........................................................................................................................... 14

4.4.5

Power ON Alarm Delay ......................................................................................................... 14

4.4.6

Water Fault ............................................................................................................................ 14

INSTALLATION ................................................................................................. 15

5.1

ONTROL

ANEL

...........................................................................................................15

5.1.1

Mounting and Location .......................................................................................................... 15

5.1.2

Electrical and Power.............................................................................................................. 15

5.2

ERMINAL

TRIP

IRING

...............................................................................................15

5.3

ENSOR

NPUT

ONNECTION

.........................................................................................16

5.4

EMPERATURE

ONTROLLER

ONNECTION

...................................................................16

5.4.1

Connect J Thermocouple ...................................................................................................... 16

5.4.2

Terminal Description ............................................................................................................. 16

5.5

LOW

WITCH

RESSURE

WITCH

..............................................................................17

5.5.1

Flow Switch ........................................................................................................................... 17

5.5.2

Pressure Switch..................................................................................................................... 17

5.6

LOW

ELL

...................................................................................................................18

5.7

HEMICAL

ETERING

UMPS

........................................................................................18

Содержание System 4

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Страница 5: ...13 4 3 5 Manual Control 13 4 4 SAFETY ALARM 13 4 4 1 Alarm Contact 13 4 4 2 30 Minutes Alarm Pump On Too Long 14 4 4 3 Alarm Silence 14 4 4 4 Alarm Reset 14 4 4 5 Power ON Alarm Delay 14 4 4 6 Water...

Страница 6: ...Offset 21 6 4 CHEMICAL METERING PUMP CONTROL 22 6 4 1 Priming 22 6 4 2 Proportional Control 22 7 MAINTENANCE 24 7 1 ELECTRODE CLEANING 24 7 2 CALIBRATION 24 7 2 1 pH Calibration 24 7 2 2 ORP Calibrati...

Страница 7: ...tizers except UV are oxidizers and they all create oxidation The stronger the oxidation the faster the microbe is killed By measuring this oxidation level we can directly measure the rate at which the...

Страница 8: ...h a single value of measurement regardless of which product commodity operation treatment or sanitizer is used and regardless of varying field conditions or method by which chemical is applied Fresh f...

Страница 9: ...Pulse Instruments System 4 Manual Version 1 6 Visit us Online at www pulseinstrument com 5 2 System Layout Fig 1 Automation of Wash Water Sanitation System Diagram...

Страница 10: ...Pulse Instruments System 4 Manual Version 1 6 Visit us Online at www pulseinstrument com 6 Fig 2 Operator Interface Fig 3 Side of the Control Panel...

Страница 11: ...com 7 Fig 4 Bottom of the Control Panel Fig 5 Back of the Front Plate inside of the Control Panel BNC Connector ORP Meter pH Meter Temperature Meter Temperature Input Communication Cable to PLC pH an...

Страница 12: ...ersion 1 6 Visit us Online at www pulseinstrument com 8 Fig 6 Temperature Meter Fig 7 Manifold Normal Temperature Temperature High Alarm Temperature Low Alarm Sampling Port Sensor Port Sensor Port Pre...

Страница 13: ...15 Amps Control Panel Weight 56 lbs Control Panel Dimension Height x Width x Depth 20 in x 16 in x 13 in Enclosure Rating NEMA 4X Manifold Ports 6 Ports 1 Inlet 1 Outlet 3 Electrodes 1 Sampling Inlet...

Страница 14: ...nents Control Panel PI1701 V1 1 pH 170E pH ORP 170E ORP pH Electrode PI0020 PH ORP Electrode PI0020 ORP Flow Cell ETA 2PRS001 FC04 Flow Pressure Switch FS400PC PS111 Two Chemical Pumps EW EK EHE Serie...

Страница 15: ...automation 24 hours a day It works with any oxidizer such as Chlorine Chlorine Dioxide Bromine Ozone Peroxide or Peroxyacetic Acid It also controls the pH with any process compatible acid such as Cit...

Страница 16: ...e acid pump will automatically turn on via a control relay Acid is added to the water until the pH drops down to the set point value and the acid pump shuts off The corresponding status indicator ligh...

Страница 17: ...e logic control module The pH and ORP meters see Fig 1 will be on to monitor the pH and ORP values and the acid and oxidation pumps will be on continuously Use the manual control function if the PLC f...

Страница 18: ...will be on Don t forget to turn off the Alarm Silence button after the problem is fixed 4 4 4 Alarm Reset Alarm Reset button on the operator interface panel See Fig 2 will reset the main alarm to norm...

Страница 19: ...Electrical and Power The control panel requires 110VAC at 15 Amps The panel is supplied with a 3 prong grounded plug Extra attached loads such as valves mixers and other such devices should be includ...

Страница 20: ...he temperature meter 5 4 2 Terminal Description No Description 1 Positive terminal for thermocouple 2 3 Negative terminal for thermocouple 4 Power terminal No polarity 5 Power terminal No polarity 6 1...

Страница 21: ...ge of pressure It may be used as a flow switch The sensitivity of the pressure switch can be adjusted by turning the dial inside of the receptacle see picture on the right For high pressure reduce sen...

Страница 22: ...r details Flooded Suction Mounting Recommended for liquids that out gas Shelf Mount Maximum 5 feet suction lift Tank Mount Maximum 5 feet suction lift 6 Configuration Setup 6 1 Power Up To set up a ne...

Страница 23: ...rm 200 mV ORP High Alarm 900 mV 1 Press the Menu button on the Operator Interface 2 Press the UP or DOWN button on the keypad to select different set point functions 3 Press the Select button to chang...

Страница 24: ...er or press the E button to exit the setup 6 3 2 Setup Temperature Unit 1 Press and hold the E and the M button for three seconds and the screen will display cond 2 Press the M button until the displa...

Страница 25: ...to go to the next parameter or press the E button to exit the setup 6 Press and hold the E and M buttons for three seconds The screen will display cond 7 Press the RIGHT arrow once The display should...

Страница 26: ...and oxidation injection the chemical metering pumps must be connected to the ON OFF control outputs and to the 4 20 mA signals from the control panel The system panel is able to output ON OFF control...

Страница 27: ...he pump speed range would be from its maximum speed at 4 mA input to 0 spm at 14 72 mA input The ORP pump would then pump at its maximum speed at 0mV ORP and slow down as the ORP level gets closer to...

Страница 28: ...check the calibration 7 2 Calibration 7 2 1 pH Calibration 1 Place the pH probe in buffer solution 7 00 and allow sufficient time for the electrode to reach the buffer solution value 2 Press and hold...

Страница 29: ...solution value pH 4 01 The second display will show 4 7 8 Press ENT to save all calibration values Follow the same steps if you are using pH 10 00 and pH 7 00 buffer solution 7 2 2 ORP Calibration 1 P...

Страница 30: ...a protective cap with some storage solution Take the new electrode and remove the protective cap at the bottom of the electrode Calibrate the electrode using appropriate calibration standards Place t...

Страница 31: ...ge surges spikes and electrical line noise The green LED on the surge suppressor indicates that the surge suppressor is working If the green LED is off this indicates that power is not being supplied...

Страница 32: ...ation standards Place the pH probe in pH 7 00 and 4 00 solutions Place the ORP probe in 468 mV solution The readings on the control panel should match or should be close Follow calibration procedure I...

Страница 33: ...of the controller Error Code Explanation Solution E oF pH ORP value is over the high limit pH value is higher than 15 0 pH ORP value is higher than 1501 mV Check electrode connection and cable Check t...

Страница 34: ...ler system error Loss of memory Contact the factory E S2 Controller system error Defective A D converter Contact the factory 8 7 Chemical Pump Failed Reset the control panel If in the pump receptacle...

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