EN
FPT500.245-018-103
Installation Manual
Product Description
The FPT500.245-018-103 is a stand-alone power supply for three-phase mains systems, which
provides a stabilized and galvanically separated PELV output voltage at 4 outputs via two output
connectors. The negative potential of the outputs is permanently connected to PE within the unit.
The device is incorporated in a housing rated for IP65 and IP67, which provides protection against
electrical, mechanical and fire hazards.
The device is equipped with an IO-Link Interface V1.1 to parameterize and access data.
Intended Use
This indoor use device is intended for commercial use, such as in industrial control, process control,
monitoring, measurement or the like.
Do not use this device in equipment, where malfunctioning may cause severe personal injury or
threaten human life without additional appropriate safety devices, that are suited for the end-
application.
If this device is used in a manner outside of its specification, the protection provided by the device may
be impaired.
Do not connect the negative potential of the output to PE .
Installation Instructions
Install the device onto a flat surface with the terminals on the bottom of the device. Other mounting
orientations require a reduction in output current.
The device is designed for pollution degree 3 areas
in controlled environments.
Install the device on a large enough flat surface so that any sharp edges on the back cannot cause
injury.
Use screws for wall mounting, 2 on top and 2 on bottom mounting holes. Use M4 screws or similar.
The enclosure of the device provides a degree of ingress protection of IP65 and IP67 when installed
with all mating connectors firmly connected.
The
device is designed as “Class of Protection I” equipment according to IEC 61140. Do not use
without a proper PE (Protective Earth) connection.
For TN,TT mains systems with earthed neutral and IT star mains systems with insulation monitoring
the device is designed for overvoltage category III zones up to 2000m (6560ft) and for overvoltage
category II zones up to 5000m (16400ft). For TN, TT, IT delta mains systems or IT star mains systems
without insulation monitoring the device is intended for overvoltage category II zones up to 2000m
(6560ft).
The device is designed to be safe in case of a single phase loss and no external protection is required.
A disconnecting means shall be provided for the input of the device.
The device is designed for convection cooling and does not require an external fan. Do not obstruct
airflow and do not cover ventilation fins!
The device is designed for altitudes up to 5000m (16400ft). Above 2000m (6560ft) a reduction in
output current is required and the operation is limited according mains systems description above.
Keep the following minimum installation clearances: 50mm on top and bottom, 10mm on the front and
10mm left and right side.
The device is designed, tested and approved for branch circuits up to 20A (UL) and 32A (IEC) without
additional protection device. If an external fuse is utilized, do not use circuit breakers smaller than 6A
B- or C-Characteristic to avoid a nuisance tripping of the circuit breaker.
The maximum surrounding air temperature is +70°C (+158°F). The operational temperature is the
same as the ambient or surrounding air temperature and is defined 2cm below the device.
The device is designed to operate in areas between 5% and 95% relative humidity.
Cleaning only with a damp cloth.
Do not connect any output to PE outside of the unit.
Functional Description
The output is electronically protected against no-load, overload and short circuit and can supply any
kind of loads, including unlimited inductive and capacitive loads.
If capacitors with a capacitance
>20mF are connected to one output, this output might switch off after turning the unit or the output on
or connecting the load.
Do not apply return voltages from the load to the output terminals higher than 35V.
The green Status LED reports an output above 90% of the adjusted voltage of a running device.
The device is equipped with an over-temperature protection. In case of a high temperature, the output
shuts down and starts automatically again after cooling off.
Do not parallel outputs or devices for higher output currents.
In case of an internal defect, a redundant circuit limits the maximum output voltage to 32.5V. The
output shuts down and automatically attempts to restart.
IO-Link gives access to internally measured parameters and can be used to change settings. For
additional IODD files and descriptions please visit
LED bargraph and push-buttons:
Normal operation of the LED bar is the monitoring mode showing the actual output power as
percentage of 500W (100% is 500W). Percentages above 100% is shown in orange. Pressing the up /
down buttons shows the percentage of each output. The orange LED indicates the selected output.
Pressing
the “Set Mode” button for 3s lets flash all LED ‘s for a short time and changes the LED bar
into the configuration mode. Configuration mode starts in
“set voltage” mode. With the up / down
buttons the voltage can be changed to the values indicated by the single lit green LED, while all
orange LED are dark. The voltage is set immediately and the value stored until the next change.
Pressing
the “Set Mode” button again changes into the “set output current” mode. The orange LED
indicates the selected output. With the up / down buttons the current limit can be changed to the
values indicated by the single lit green LED. The value stored until the next change. Select other
outputs with the
“Set Mode” button. Without further pressing of push-buttons, the LED bar will return
from any other mode to normal mode after 15s.
With the buttons at each channel the channel can turned on/off manually by pressing for at least 1s.
Mating connectors:
For the mating input voltage connector (X1) use a standard M12 S-coded male connector. The Pin
assignment is Pin 1 for L1, Pin 2 for L2, Pin 3 for L3 and The Pin with the PE symbol for PE.
For the mating IO Link (X2) use a standards M12 A-coded 5 pin female connector.
For mating the output voltage connectors (X3, X4) use 7/8
” male connectors.
Pin assignment X3 (X4): Pin 1: 24VDC Out2(4); Pin 4:0V DC Out2(4)
Pin 2:24V DC Out1(3); Pin 3: 0V DC Out1(3);
Technical Data
All values are typical figures specified at 3x 400Vac 50Hz input voltage,
symmetrical phase voltages, 24V, 500W output load, 25°C ambient
temperature and after a 5 minutes run-in time unless otherwise noted.
Output voltage
DC 24V
Nominal
Adjustment range
24
– 28Vdc
Factory setting 24.5V
Output power
Continuous:
600W
At +45°C ambient
500W
At +55°C ambient
350W
At +70°C ambient
Short-term, up to 5s:
1000W
Below +55°C ambient
700W
At +70°C ambient
Derate linearly b45°C and +70°C
Output currents
Settable per output; up to 10A
Input voltage AC
3AC 380 - 480V
±15%
Mains frequency
50
– 60Hz
±6%
Input current AC
1.1 / 0.9A
At 3x400 / 480Vac
Power factor
0.94 / 0.95
At 3x400 / 480Vac
Input inrush current
1.5 / 1.5A peak
At 3x400 / 480Vac,
temp. independent
Efficiency
95.8 / 95.6%
At 3x400 / 480Vac
Losses
20.8 / 23.0W
At 3x400 / 480Vac
Hold-up time
24 / 24ms
At 3x400 / 480Vac
Temperature range
-25 to +70°C
Size
(LxWxH)
183x182x59mm
Without connectors
Weight
1200g / 2.7lb
Functional Diagram
Output Characteristic per output
Temperature Range
Allowed output power
Ambient temperature
0
-25
0
+70°C
600W
700W
+45
1000W
350W
B
A: continuous
B: short term (max. 5s)
A
+55
500W
Hole Pattern for Mounting
All dimensions in mm connectors X1 to.X4 from left to right
