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Содержание 1800HD

Страница 1: ...2207 EAST ONTARIO STREET PHILADELPHIA PA 19134 VERTICAL BALERS FOR DEPENDABLE COST SAVING RECYCLING ENGINEERED FOR SUPERIOR DURABILITY MAXIMUM SAFETY Model _______________ Serial _______________...

Страница 2: ...26 30 LOCKOUT PROCEDURES 31 32 BALER MINIMUM CLEARANCE CHART 33 INSTALLATION INFORMATION 34 36 MAINTENANCE INSTRUCTIONS 37 40 ELECTRICAL INFORMATION 41 48 ELECTRICAL CIRCUITS 49 54 HYDRAULIC SCHEMATI...

Страница 3: ...he provided safety operational video All baler operators must be at least 18 years old UL Approved and CUL Approved IMPORTANT A The operating keys are located inside of the control panel A tool is req...

Страница 4: ...des especially all applicable Occupational Safety and Health Administration O S H A standards and American National Standard Institute A N S I Regulations PTR strongly recommends that current complete...

Страница 5: ...COMPANY at the expense of the buyer lessee or consignee The PTR BALER AND COMPACTOR COMPANY will return at its expense replacement parts components or accessories found to be defective Shipment of par...

Страница 6: ...nd maintenance of balers and other information appropriate to the identified hazards 1 Your company safety official should ensure compliance with applicable OSHA Code of Federal Regulations under 29 C...

Страница 7: ...main chamber area to be sure no one is inside 5 The following operational check should be conducted prior to each shift With the gate raised press all buttons in any order or combination No motion sho...

Страница 8: ...o conduct a visual inspection of the ejector chains t hooks and shackles Operator should know that maintenance should be called if there is any evidence of damage or if anything looks different as opp...

Страница 9: ...baler chamber 7 Never enter the main chamber area unless the power is disconnected and locked out 8 If work on or in the baler is required disconnect the power to the baler and lockout Never assume th...

Страница 10: ...ture Store name and location ______________________ Training Video Present at Store ____________________ Manual present at Store __________________ Store _______ Name or Trainer ____________________ S...

Страница 11: ...W HVFULSWLRQ 3DUW 1XPEHU 86 2 5 352 6 7 86 86 9 75 16 250 5 5 7 5 1 7 7 50 1 2 6 1 6 7 216 2 2 83 2 1 87721 6 7 5 6 7 87721 2 5 217 7 29 5 2 217 725 5 66 8 86 2 3 386 38 87721 77 5 6 6725 2 61 3 1 3 8...

Страница 12: ...amber door help hold the compressed material down while the ram travels up to the loading position opening the baler safety charging gate as it travels up EJECTION When full bale indicator arrows on t...

Страница 13: ...UW WKH PDFKLQH 7KH RXWHU ULQJ FDQ EH WXUQHG WR VHOHFW EHWZHHQ VWDUW XS DQG VWDUW GRZQ 7KH PDFKLQH ZLOO RSHUDWH LQ DXWRPDWLF PRGH ZKHQ WKH PDLQ EDOH GRRU LV VKXW WKH JDWH LV FORVHG DQG WKHUH LV OHVV WK...

Страница 14: ...OLJKW ZLOO DOVR UHSHWLWLYHO IDVW EOLQN RQH KDOI VHFRQG RQ IROORZHG E RQH KDOI VHFRQG RII LI WKH LQWHUQDO SURJUDP GHWHFWV WKDW WKH JDWH SUR LPLW VZLWFK KDV EHHQ E SDVVHG RU LV LQRSHUDWLYH 2SHQLQJ DQG U...

Страница 15: ...OLIWHG RII WKH UDP VZLWFK GXULQJ DXWRPDWLF JDWH RSHQLQJ WKH UDP ZLOO LPPHGLDWHO VWRS 5DP ZLOO UHWUDFW WR WKH IXOO XS SRVLWLRQ RQ UHVWDUW UHJDUGOHVV RI VHWWLQJ RQ 8S RZQ VHOHFWRU 7R WLH RII DQG HMHFW D...

Страница 16: ...1 EXWWRQ DQG KROG GRZQ XQWLO WKH UDP LV LQ WKH 83 SRVLWLRQ 7XUQ WKH NH VZLWFK 2 D D IODW SLHFH RI FDUGERDUG RQ WKH ERWWRP RI WKH EDOH FKDPEHU RYHU WRS RI WKH HMHFWRU FKDLQV ORVH DQG ODWFK WKH EDOH FK...

Страница 17: ...0 1 2 3 4 2 5 6 7 8 6 9 7 8...

Страница 18: ...6 1 11 1 1 13 A 14 15 A 19 1 16 6 1 3 4...

Страница 19: ...tensile strength of approximately 75 000 to 80 952 psi or more and a break strength of approximately 300 to 340 pounds or more MODELS 5000HD 7200HD Minimum of 12 Ga galvanized steel wire approximately...

Страница 20: ...VWRS 0DFKLQH ZLOO QRW UXQ DQG RYHUORDG WULSSHG OLJKW LV LOOXPLQDWHG 3UHVV WKH UHVHW EXWWRQ DQG FDOO 375 VHUYLFH 0DFKLQH ZLOO QRW UXQ DQG IXOO 30 UHTXLUHG JDWH IDXOW OLJKW LV EOLQNLQJ RSHQ DQG UH VKXW...

Страница 21: ...DOO SUHVV WKH 2 EXWWRQ RQFH DJDLQ WR HQWHU WKH QHZ YDOXH DQG UHWXUQ WR WKH EDFNJURXQG EOLQNLQJ 7KH DGMXVWPHQW UDQJH LV OLPLWHG DQG YDOXHV RXWVLGH WKLV UDQJH FDQQRW EH HQWHUHG R QRW PDNH EDOHV ODUJHU W...

Страница 22: ...KH OLIH WLPH RI WKH PDFKLQH DQG WKH QXPEHU RI PRWRU XVDJH KRXUV VLQFH WKH FXUUHQW FRXQWHU ZDV ODVW UHVHW 7R UHVHW WKH FXUUHQW FRXQWHU VLPXOWDQHRXVO SUHVV DQG KROG WKH 83 DQG 2 1 EXWWRQV IRU VHFRQGV ZK...

Страница 23: ...VLPXOWDQHRXVO SUHVV DQG KROG WKH 83 DQG 2 1 EXWWRQV RQ WKH 3 IDFH IRU WHQ VHFRQGV ZKLOH WKH IXOO EDOHU WLPHU VFUHHQ LV GLVSOD HG RQ WKH 3 VFUHHQ OWHUQDWLYHO WKH GRRU VZLWFK ZLUH PD EH GLVFRQQHFWHG WKH...

Страница 24: ...WH DW WKH HQG RI HYHU F FOH DQG WKH SUR LPLW VZLWFK WUDQVLWLRQV WR RSHQ 7KLV HUURU FDQ EH FDXVHG E D GHOLEHUDWH DWWHPSW WR E SDVV WKH JDWH SUR LPLW VZLWFK D IDLOXUH RI WKH JDWH SUR LPLW VZLWFK RU DVVR...

Страница 25: ...5HYLVHG W d d d d d...

Страница 26: ...witch needs adjustment C Motor Overload Tripped 1 Reset overload on motor starter 2 Check current Load Amps D Blown Fuses 1 Replace fuses Turn power off at wall disconnect switch E Electrical Malfunct...

Страница 27: ...ity check C Material Jamming Ram 1 Remove all jamming material from ram D Ram Switch 1 Ram Switch not in proper position 2 Limit Switch malfunction 3 Adjust Limit Switch 4 Pedal Switch jammed in down...

Страница 28: ...ntinuity check E Material Jamming Ram 1 Remove all jamming material from ram F Incorrect Pump Rotation 1 Check fan rotation on motor fan should turn clockwise G Relief Valve 1 Check setting 2 Replace...

Страница 29: ...be reversed Verify A to extend and B to retract D Hydraulic Leak 1 Check all connections for leaks MOTOR DOES NOT STOP WHEN RAM RETURNS TO THE UP POSITION POSSIBLE CAUSE POSSIBLE REMEDY A Limit Switc...

Страница 30: ...onal Valve 1 Directional valve worn 2 Check for broken springs inside valve PUMP NOISE POSSIBLE CAUSE POSSIBLE REMEDY A Oil Reservoir Level Low 1 Check oil level gauge on reservoir add oil if necessar...

Страница 31: ...ck out procedure is listed on the following page ONLY AUTHORIZED PERSONNEL SHOULD BE ALLOWED TO OPEN THE PANEL BOX Baler operates with high voltage and should not be serviced by people who are not cer...

Страница 32: ...to the lock clearly identifying the individual who locked out the machine warn against hazardous conditions and actions required to avoid hazardous conditions such as Do not operate d Placing operati...

Страница 33: ...4 10 D 5 3 5 4 7 4 5 8 8 8 7 6 2 8 7 8 7 E 6 8 7 2 9 7 5 10 9 5 10 8 7 12 10 11 10 11 F 3 11 4 6 5 1 5 8 5 5 10 5 11 5 11 6 9 G 1 10 1 2 2 2 2 16 5 3 5 3 5 3 5 3 5 3 5 H 2 8 2 8 3 7 4 8 5 4 6 2 9 1 5...

Страница 34: ...button and observe the direction of the rotation of the motor Look at the motor fan proper rotation is clockwise As indicated by the arrow on the motor If the fan rotation is not clockwise follow the...

Страница 35: ...ng ELECTRICAL HYDRAULIC 1 All connections made 1 Oil Level 2 All terminals tight 2 All 4 hose fittings re tightened 3 Fuse clips tight after unit was set in place 4 Limit switches tight door and gate...

Страница 36: ...0 1 2...

Страница 37: ...0 1 2 3 4 67 4 1 6 8 4 7 9 7 1 1...

Страница 38: ...1 0 0 8 7 1 A B A A B B A BB B BAA B B BA BA 1C...

Страница 39: ......

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Страница 41: ...while always within clear view of its operator MINIMUM SIZING REQUIRED Wire size denotes wire to be used from power supply to disconnect switch use heavier wire if distance is more than 25 feet CONVER...

Страница 42: ...e Delay 14 20 amp 550V 575V 4 amp Time Delay 14 20 amp 5 HP MOTOR 3 PHASE 60 CYCLE 200V 208V 16 amp Time Delay 12 30 amp 220V 230V 14 amp Time Delay 12 30 amp 440V 460V 7 amp Time Delay 14 30 amp 550V...

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Страница 47: ...415V 5 2 amp Time Delay 14 30 amp 440V 5 0 amp Time Delay 14 30 amp 5 HP MOTOR 3 PHASE 50 CYCLE 380V 8 7 amp Time Delay 12 30 amp 415V 8 0 amp Time Delay 12 30 amp 440V 7 8 amp Time Delay 14 30 amp 1...

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Страница 57: ...turn the relief valve adjustment clockwise until desired working pressure setting is displayed on gauge 8 Adjust pressure switch counter clockwise until ram stops and reverses 9 Run ram again to veri...

Страница 58: ...labeled working pressure 4 Disconnect wire 7 on the terminal strip 5 Start baler run ram down 6 Watch the pressure gauge as the cylinder reaches maximum pressure ram fully extended 7 The pressure on...

Страница 59: ......

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Страница 61: ...nstroke baler Main components are identified in Parts Description Section See Table of Contents for page numbers When ordering please include the Model and serial Number of the unit This is located on...

Страница 62: ......

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Страница 65: ...3 1 2 X 48 X X 330534 CYLINDER 6 X 3 1 2 X 38 X X X X X 500162 CYLINDER 6 X 3 1 2 X 27 X 330533 CYLINDER 7 X 4 X 48 X X 500870 CYLINDER 4 X 2 1 2 X 32 X X X 330174 HYDRAULIC HOSE BALER 52 1 2 X X X X...

Страница 66: ...X X X X X 603201 OVERLOAD 80A 603199 OVERLOAD 20A X X X X X X 500088 73 LEAF EJECTON CHAIN BL534 BEFORE 7 96 X 500645 LEAF EJECTON CHAIN HD BL634 X 330387 LINK EJECTOR CHAIN 40 X 320086 ANCHOR CHAIN...

Страница 67: ...X X 500977 POWER UNIT INCLUDES X 5 H P SUBMERSIBLE MOTOR X 6 GPM SUBMERSIBLE PUMP X DIRECTIONAL VAVLE X RELIEF VALVE X PRESSURE GAUGE X SUMP SCREEN X TANK GUAGE X PRESSURE SWITCH X 500979 CYLINDER 4 1...

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