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PSG Wilden H1500 Saniflo HS Series, Инженерия, эксплуатация и обслуживание

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WIL-12350-E-05

 21 

WILDEN PUMP & ENGINEERING, LLC

*

See Elastomer Chart - Section 9

1 

Air Valve Assembly includes item numbers 2, 3, 4, and 5.

2 

Power Piston Seal Kit includes item numbers 21, 22, 23, and 24.

3 

Bushing Assembly, Center Section, includes qty. 1 of item numbers 34 and 4.

4 

Stand Assembly includes item numbers 58 and 59.

 

Product contact components

All boldface items are primary wear parts.

H1500 SANIFLO

TM

 HS 

P A R T S   L I S T I N G

Item

Part Description

Qty.

H1500/SZSII/… 

P/N

H1500/SSSII/… 

P/N

AIR DISTRIBUTION COMPONENTS

1

Air Valve Assembly

1

1

08-2003-45

08-2003-45

2

End Cap w/Guide Nylon

1

08-2306-23

08-2306-23

3

End Cap w/o Guide Nylon

1

08-2336-23

08-2336-23

4

O-Ring (-220) (Ø1.359 x Ø.139)

2

15-2390-52

15-2390-52

5

Retaining Ring

2

15-2650-03

15-2650-03

6

Screw, SHC, Air Valve  
(5/16"-18 x 2 3/4")

4

08-6000-03-83

08-6000-03-83

7

Air Valve Gasket

1

08-2601-52

08-2601-52

8

Screw, SHC,  
Manifold (3/8"-16 x 1 1/2")

2

99-6034-08

99-6034-08

9

Nipple, 1" NPT, Galvanized

1

08-7430-08-60

08-7430-08-60

10

Elbow, 90°, 1" NPT, Galvanized

1

08-7840-08-60

08-7840-08-60

11

Muffler

1

15-3510-99

15-3510-99

12

Manifold, Bottom Air Valve

1

08-2700-45

08-2700-45

13

Plate, Isolator Cover

1

08-2705-45

08-2705-45

14

Gasket, Air Valve Isolator

1

08-2603-52

08-2603-52

15

Relief Tube Assembly

2

08-9232-99-60

08-9232-99-60

16

Pressure Relief Valve Assembly

2

08-2742-99-60

08-2742-99-60

Rebuild Pressure Relief Seal Kit

1

99-9346-99

99-9346-99

17

Pipe

2

08-7520-03-60

08-7520-03-60

18

Pipe

2

08-7510-03-60

08-7510-03-60

19

O-Ring (-114) Pipe  
(Ø.612 x Ø.103)

8

00-2870-52

00-2870-52

20

Power Piston Seal Kit 

2

1

08-9210-99-60

08-9210-99-60

21

O-Ring (-379) Cover  
(Ø10.975 x Ø.210)

2

-

-

22

Guide Ring, Bronze-Filled

2

-

-

23

Slipper Seal, PTFE-Filled

1

-

-

24

O-Ring (-450) Piston 
 (Ø10.475 x Ø.275)

1

-

-

25

Piston, Cylinder

1

08-3720-01-60

08-3720-01-60

26

Bushing, Cylinder Piston

2

08-3730-03-60

08-3730-03-60

27

Shaft

2

08-3800-03-60

08-3800-03-60

28

Stud, Shaft

1

08-6150-08-60

08-6150-08-60

29

Cover, Center Section

2

08-3000-45-60

08-3000-45-60

30

Gasket, Center Section

2

08-3260-52-60

08-3260-52-60

31

Screw, HHC (7/16"-14 x 1")

24

08-6260-08-60

08-6260-08-60

32

Washer (7/16")

24

08-6830-03-60

08-6830-03-60

33

Pipe Plug, 1/16" NPT

2

08-7030-08-60

08-7030-08-60

34

Bushing, Assembly Center 
Section

3

2

08-3300-99-60

08-3300-99-60

35

Glyd Ring

4

15-3210-55-225

15-3210-55-225

O-Ring (-220) (Ø1.359 x Ø.139)  
Item No. 4

2

15-2390-52

15-2390-52

36

Chamber, Air

2

08-3653-03-60

08-3653-03-60

37

Section, Center

1

08-3158-45-60

08-3158-45-60

38

Washer (1/2")

12

08-6840-03-60

08-6840-03-60

39

Screw, HHC (1/2"-13 x 1")

12

08-6132-08

08-6132-08

Item

Part Description

Qty.

H1500/SZSII/… 

P/N

H1500/SSSII/… 

P/N

WETTED PATH COMPONENTS

 40

Chamber, Liquid CIP 3" EHEDG

2

15-5012-10-385P

15-5012-10-385P

41

Clamp Band Assy, 4"

8

15-7203-03

15-7203-03

 42

Elbow, 3" EHEDG

4

15-5240-10-385P

15-5240-10-385P

 43

T-Section, 3" EHEDG

2

15-5190-10-385P

15-5190-10-385P

44

Clamp Band, Assy, 3"

4

15-7103-03

15-7103-03

45

Hex Nut, (1/2"-13)

28

15-6420-03

15-6420-03

46

Screw, HHC (1/2"-13 x 1 3/4")

28

08-6190-08-60

08-6190-08-60

38

Washer (1/2")

56

08-6840-03-60

08-6840-03-60

GASKETS / VALVE BALLS / MUSHROOM VALVE

 47

Gasket, 3"

4

*

*

 48

Gasket, 4"

8

*

*

 49

Valve Ball

4

*

*

 50

Mushroom Valve

4

15-1096-55

15-1096-55

CHECK VALVE COMPONENTS

 51

Ball Cage, 3" EHEDG

4

15-5350-10-385P

15-5350-10-385P

 52

Mushroom Valve Housing

4

15-5431-10-385P

15-5431-10-385P

FSIPD COMPONENTS

53

Piston. Inner, (Non-PTFE)

2

08-3700-03

N/A

 55

Diaphragm, Full Stroke IPD, 
Primary

2

08-1032-57

N/A

TPE COMPONENTS

53

Piston. Inner, (Non-PTFE)

2

N/A

08-3700-03

 55

Diaphragm, Primary

2

N/A

08-1011-57

 56

Piston, Outer, (Non-PTFE)

2

N/A

08-4550-10-385P

PTFE COMPONENTS

53

Piston. Inner, (Non-PTFE)

2

N/A

08-3700-03

54

Diaphragm, Full Stroke PTFE, 
Backup

2

N/A

08-1065-57

 55

Diaphragm, Full Stroke PTFE, 
Primary

2

N/A

08-1040-55

 56

Piston, Outer, (Non-PTFE)

2

N/A

08-4550-10-385P

FIXED STAND COMPONENTS

57

Stand, Pump, PV Assy.

4

1

15-7653-10-385

15-7653-10-385

58

Nut, Cap, 5/16"-18, Pump Stand

4

08-6600-03-72

08-6600-03-72

59

Pad, Pump Stand

4

08-7670-20

08-7670-20

60

Washer, Flat  
(Ø.390 X Ø.625 X .063)

4

02-6730-03

02-6730-03

61

Screw, HHC, 3/8"-16 X 7/8"

4

08-6140-03

08-6140-03

LW0167 Rev. B

E X P L O D E D   V I E W   &   P A R T S   L I S T I N G

Содержание Wilden H1500 Saniflo HS Series

Страница 1: ...H1500 HS Metal Pump EOM Engineering Operation Maintenance wildenpump com Where Innovation Flows...

Страница 2: ...L DRAWINGS 4 SECTION 5 PERFORMANCE H1500 HSTPE Fitted 5 Suction Lift Curves 5 SECTION 6 SUGGESTED INSTALLATION OPERATION TROUWBLESHOOTING 6 SECTION 7 DISASSEMBLY REASSEMBLY 9 Air Valve Center Section...

Страница 3: ...gm rupture occurs material being pumped may be forced out air exhaust CAUTION Before any maintenance or repair is at tempted the compressed air line to the pump should be disconnected and all air pres...

Страница 4: ...ROOM CHECK FW SANITARY WIL FLEX Santoprene Two Orange Dots 1 3 TF PTFE White 1 2 3 TM PTFE MUSHROOM CHECK 1 2 3 MANIFOLD GASKET FE SANITARY EPDM 1 3 Green Dot FV SANITARY FKM 1 3 One White One Yellow...

Страница 5: ...ow on its discharge stroke Diaphragm B forces the inlet valve ball onto its seat due to the hydraulic forces devel oped in the liquid chamber and manifold of the pump These same hydraulic forces lift...

Страница 6: ...R A W I N G H1500 HS Vertically Mounted Center Ported with Ball Mushroom Valve DIMENSIONS ITEM METRIC mm STANDARD inch A 599 23 6 B 201 7 9 C 543 21 4 D 678 26 7 E 1156 45 5 F 1209 47 6 G 74 2 9 H 31...

Страница 7: ...let pressure against a 9 6 bar 140 psig head pressure Example To pump 83 2 lpm 22 gpm against a discharge head of 9 6 bar 140 psig requires 4 1 bar 60 psig and 123 Nm3 h 72 scfm air consumption See do...

Страница 8: ...ves pump performance Pumping volume can be estimated by counting the number of strokes per minute and then multiplying the figure by the displacement per stroke MUFFLER Sound levels are reduced below...

Страница 9: ...tuation simply close the air shut off valve user supplied installed in the air supply line A prop erly functioning valve will stop the air supply to the pump therefore stopping output This air shut of...

Страница 10: ...L E S H O O T I N G S U G G E S T E D O P E R A T I O N M A I N T E N A N C E Pump will not run or runs slowly 1 With the use of the flow curve located in the perfor mance section of this EOM verify...

Страница 11: ...bers to assist with proper alignment during reassembly Hex wrenches Ratchet and socket set O ring pliers Snap ring pliers Torque wrench Step 4 Remove the discharge manifold and manifold gaskets CAUTIO...

Страница 12: ...ove the inlet manifold clamp bands Next remove the clamp bands that secure the valve hous ing to the liquid chamber After removing ball valve housing inspect for abrasion in the inlet manifold area St...

Страница 13: ...tted with an integral piston diaphragm IPD when you remove the liquid chamber you will notice that there is no outer piston Step 12 Using appropriate sized wrenches turning in the opposite direction l...

Страница 14: ...lief valve Next loosen pipe fitting and elbow This will allow easy access to the relief valve Using the appropriate sized wrench remove each pressure relief valve Step 15 Using the appropriate sized w...

Страница 15: ...nicks gouges chemical attack or abrasive wear HINTS TIPS Using an air nozzle alternately pressurize top and bottom bleeder holes until the top end cap is forced from air valve body CAUTION End cap may...

Страница 16: ...O rings as needed Step 23 Remove the air chamber fasteners and gasket Step 24 Using a socket wrench unbolt the power cylinder cover from the center section Step 22 Using the appropriate sized wrench...

Страница 17: ...ver away from the power cylinder body Inspect shaft bushing seals and O ring on power cylinder cover for damage Step 27 Using two appropriate sized wrenches turning in the opposite direction loosen an...

Страница 18: ...ill force the power cylinder piston away from the power cylinder body Continue to apply air pressure to the air manifold tube port until the power cylinder piston is moved out of the power cylinder bo...

Страница 19: ...new guide rings in outer grooves Very gently begin to maneuver the power cylinder piston into the power cylinder body HINTS TIPS A conical tapered piece of cylindrical sheet material or equiva lent ca...

Страница 20: ...ECIFICATIONS OFF SET VALVE HOUSING TWIST SHAFT SEAL INSTALLATION PRE INSTALLATION Once all of the old seals have been removed the inside of the bushing should be cleaned to ensure no debris is left th...

Страница 21: ...temperature of cleaning fluid apply Suggested flow rate for the H1500 HS pump is 22 7 m3 hr 100 gpm usually higher is better Typical CIP temperature is 77 C to 82 C 170 F to 180 F Typical chemicals i...

Страница 22: ...WILDEN PUMP ENGINEERING LLC 20 WIL 12350 E 05 H1500 SANIFLOTM HS E X P L O D E D V I E W S e c t i o n 8 E X P L O D E D V I E W P A R T S L I S T I N G LW0127 REV C PTFE FITTED TPE FITTED MUSHROOM...

Страница 23: ...08 3000 45 60 30 Gasket Center Section 2 08 3260 52 60 08 3260 52 60 31 Screw HHC 7 16 14 x 1 24 08 6260 08 60 08 6260 08 60 32 Washer 7 16 24 08 6830 03 60 08 6830 03 60 33 Pipe Plug 1 16 NPT 2 08 7...

Страница 24: ...WILDEN PUMP ENGINEERING LLC 22 WIL 12350 E 05 E X P L O D E D V I E W P A R T S L I S T I N G H1500 SANIFLOTM HS 1 9 3 5 2 0 0 4 E C E X P L O D E D V I E W LW0127 REV C...

Страница 25: ...HC 7 16 14 x 1 24 08 6260 08 60 08 6260 08 60 32 Washer 7 16 24 08 6830 03 60 08 6830 03 60 33 Pipe Plug 1 16 NPT 2 08 7030 08 60 08 7030 08 60 34 Bushing Assembly Center Section3 2 08 3300 99 60 08 3...

Страница 26: ...68E white yellow 15 1215 68E white yellow LW0126 REV B H1500 SANIFLO HS MATERIAL DIAPHRAGMS Color Code FULL STROKE DIAPHRAGMS Color Code FULL STROKE BACKUP DIAPHRAGMS Color Code FULL STROKE IPD DIAPHR...

Страница 27: ...A Metal Pump Models P PX XPX 4 SS SZ AAA LLL NNN SSS BNU EPU FBS FES FSL FSS TEU TSS TSU FS TF FS STF 0067 0070 0075 0120 E 51 mm 2 Pro Flo Pro Flo X Saniflo FDA Metal Pump Models P PX XPX 8 SS SZ AAA...

Страница 28: ...N O T E S...

Страница 29: ...N O T E S...

Страница 30: ...N O T E S...

Страница 31: ...rranty consideration and must be accompanied by the appropriate MSDS for the product s involved A Return Goods Tag obtained from an authorized Wilden distributor must be included with the items which...

Страница 32: ...nt without prior notice This is a non contractual document 11 2018 Authorized PSG Representative Where Innovation Flows Copyright 2018 PSG ADoverCompany PSG 22069 Van Buren St Grand Terrace CA 92313 5...

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