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Содержание MAX CADDY PF01102

Страница 1: ...vailable on the market We are confident that your furnace will provide years of comfort and safe operation Please keep this document Verified and tested for Canada and the United States by an accredit...

Страница 2: ...PROTECTION 23 9 8 FLUE AND BAROMETRIC DRAFT CONTROL CONNECTION 24 9 9 ELECTRICAL CONNECTIONS 25 9 10 DAMPER 25 9 11 COMBUSTION AIR AND FRESH AIR INTAKE ADAPTER INSTALLATION OPTIONAL 25 9 12 HOT AIR P...

Страница 3: ...ER 43 14 1 3 TEMPERATURE PROBE RTD 44 14 2 MAIN ERROR CODES POSSIBLE CAUSES AND SOLUTIONS 44 14 2 1 UNIT OVERHEAT 44 14 2 2 NO HEAT 45 14 2 3 COMMUNICATION ERROR 45 14 2 4 SMOKE SMELL 46 14 2 5 THE LC...

Страница 4: ...ANCE 59 25 1 MAINTENANCE 59 25 2 SERVICE 60 25 3 FILTERS 60 26 ELECTRICAL DIAGRAM BECKETT OIL UNIT 61 27 ELECTRICAL DIAGRAM RIELLO OIL UNIT 62 28 LINK BOARD OPTIONS CONNECTIONS 63 28 1 ELECTRICAL CONS...

Страница 5: ...applies to the lighting the ember bed and the minimum combustion air intake which was determined based on the use of good seasoned cordwood The Max Caddy furnace was tested and approved according to t...

Страница 6: ...e a significant impact in making heat circulation optimum 1 Values are as measured per CSA B415 1 10 except for the recommended heating area firebox volume maximum burn time and maximum input capacity...

Страница 7: ...nsions Width x Depth x Height included with optional blower assembly 16 in x 20 in x 1 in 406 mm x 508 mm x 25 mm Filter quantity 1 Particulate emission standard EPA CSA B415 1 10 USA standard safety...

Страница 8: ...andatory exhaust pipe diameter 5 in Burner location of exhaust pipe Left or right Burner capacity at input 1 2 Beckett 91 000 BTU 27 kW 120 000 Btu 35 KW Burner orifice at input 1 2 Beckett 0 65 gal h...

Страница 9: ...DIRECT DRIVE THEORETICAL DEBIT TEMP VAR STATIC PRESSURE FILTER VENT MOT VIT CFM OF MIN MAX 1 INCH H2O MAX CADDY WITH BLOWER MAX CADDY ADD ON PARALLEL G 10 1 2 4 2 100 100 0 2 0 5 16 x 20 x 1 6 FURNACE...

Страница 10: ...10...

Страница 11: ...GLUE OR CHEMICAL PRODUCTS DO NOT BURN WASTES OR FLAMMABLE LIQUIDS SUCH AS GASOLINE NAPHTHA MOTOR OIL OR OTHER UNSUITABLE MATTERS DO NOT STORE WOOD IN THE VICINITY OF THE FURNACE RESPECT THE REQUIRED...

Страница 12: ...intense fire will help keep the glass clean However in the event that your glass gets stained which should not occur under normal operating conditions you will have to clean it using a wet cloth and a...

Страница 13: ...13 INSTALLATION AND OPERATION INSTRUCTIONS FOR MAX CADDY WOOD ONLY FURNACE COMBINED WOOD ELECTRIC OR PARALLEL ADD ON PF01102 MAX CADDY FURNACE WOOD ONLY MAX CADDY FURNACE COMBINED WOOD ELECTRIC...

Страница 14: ...National Fireplace Institute or in Canada by WETT Wood Energy Technical Training or in Quebec by APC Association des Professionnels du Chauffage Inspect the furnace to make sure that nothing has been...

Страница 15: ...housing the holes on the side of the furnace Use the screws removed in the previous step to secure the housing to the furnace Once installed the link board must be connected to the system with the te...

Страница 16: ...g board is installed Once the telecommunication wire is out on the desired side run it along the back of the furnace and pass it through the grommet at the bottom of the link board housing Complete th...

Страница 17: ...e To do so open the cover of the power board housing Connect the power cord to the terminals N Neutral F Ground L Line Refer to wiring diagram for connecting components When done secure the wires with...

Страница 18: ...nk board with the touch screen using the telecommunication wire provided with the user manual Plug the telecommunication wire in connector labeled LCD and pull it out of the board housing through the...

Страница 19: ...SUITABLE FOR 75 C not included STEP 1 Remove the two screws already secured to the furnace B on the side where you have chosen to install the link board Then secure the RTD support A using the two scr...

Страница 20: ...rilled holes in the front of the furnace using two screws as shown below Once installed install the chain linking the servomotor with the air inlet damper as shown above The chain must have a set of 1...

Страница 21: ...e outside air supply will be sufficient for proper combustion In airtight houses it might be necessary to install an outside air inlet See Section 9 11 COMBUSTION AIR AND FRESH AIR INTAKE ADAPTER INST...

Страница 22: ...9 7 1 MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS MINIMUM CLEARANCES A 24 610 mm G 8 204 mm B 18 458 mm H 1 5 38 1 mm C 6 153 mm I 6 153 mm D 1 26 mm J 24 610 mm E 72 1 829 mm F 24 610 mm 1 HEAT SHIE...

Страница 23: ...he floor is made of combustible material a non combustible material floor protector is required see table below FLOOR PROTECTION CANADA USA A 18 457 mm From door opening 16 406 mm From door opening B...

Страница 24: ...to 7 reducer must be installed at the flue outlet of the furnace If the draft exceeds 0 06 IN W C a barometric control must installed Never install a manual damper Secure the exhaust pipe to the flue...

Страница 25: ...te for all the situations When in doubt it is recommended to install a fresh air supply A fresh air supply may be needed if Solid fuel units present anomalies such as irregular draft smoke return bad...

Страница 26: ...The installation of the Max Caddy with another furnace using the same ductwork is not allowed in Canada This type of installation is only allowed in the United States Ideally the maximum BTU input of...

Страница 27: ...es o The necessary adjustments are made to the furnace or hot air ducts to maintain a static pressure of between 0 20 and 0 50 IN W C o A backflow damper must be installed to prevent air return in one...

Страница 28: ...lation is shown below The existing furnace s thermostat must be connected to the Rh and Aux terminals of the link board on the Max Caddy furnace Those two wires must come from the R and W terminals of...

Страница 29: ...amps 2 120 240 5 x 5 kW WOOD 2 100 100 180 000 5 15 amps 14 120 N A Electrical connections must conform to the wiring diagram supplied with the option The electrical element must be connected to the...

Страница 30: ...stat Refer to the electrical diagram Once wired to the furnace it is possible to verify the signals coming from the wall thermostat Simply go on the touch screen main menu under the TROUBLESHOOT LINK...

Страница 31: ...will start immediately at the programmed speed For the air conditioning damper wiring see Section 28 LINK BOARD OPTIONS CONNECTIONS The capacity and characteristics of the air conditioning unit that...

Страница 32: ...CONFIGURATION AND OPERATING INSTRUCTIONS 11 1 CONTROLS SYSTEM The Max Caddy has a sophisticated electronic control This system is more versatile All connections are made from the control panel Termin...

Страница 33: ...FF 11 3 1 ICONS DESCRIPTION Icons Description Icons Description Wood heating Green Heating mode Yellow Auxiliary heating mode Electrical Element Green Unit on Yellow On hold Heat pump Green Unit on Ye...

Страница 34: ...onal time KIP Time and recheck the temperature in the plenum If the temperature has not reached the KIP the auxiliary heating will start The icon Wood will turn yellow and the auxiliary heat icon will...

Страница 35: ...heat pump when it is too cold and the coefficient of performance becomes too low Electrical element should be prioritize during configuration the outdoor temperature probe When the temperature probe i...

Страница 36: ...ing the central processing unit we have created 6 functional speeds Refer to the following table for the various speed configurations Functional Speed Corresponding data CFM Static pressure 1 Blower s...

Страница 37: ...ter the blower increments its speed until it reaches the best efficiency point BEP determined by the manufacturer If the temperature inside the hot air plenum exceeds the limit determined by the manuf...

Страница 38: ...e furnace lower the kindled pieces of wood and place them at the center of the combustion chamber before adding new logs 2 Do not overload Air must circulate freely in the upper part of the combustion...

Страница 39: ...LONGED POWER FAILURE In case of prolonged power failure over 10 minutes to reduce the risk of overheating it is recommended to heat moderately and to open the furnace filter compartment in order to fa...

Страница 40: ...require tools just remove the decorative facing by just lifting it remove the wing nut that keeps the hinged access panel closed See pictures below Before cleaning the three exchanger pipes move the...

Страница 41: ...ure that the smoke and the combustion gases are not transported into the air ducting system 12 4 BLOWER MOTOR MAINTENANCE Periodic cleaning of the fan housing as well as fan and fan blades using a vac...

Страница 42: ...order to maintain a good control of the combustion for maximum efficiency and security To replace your door gasket remove the old gasket and adhesive Clean the surface thoroughly apply a high temp ad...

Страница 43: ...BLESHOOT LINK then go to page 5 When the fan is on the selected speed is black 14 1 2 AIR DAMPER HOT WATER AND HUMIDIFIER To check the status of the air damper hot water or humidifier go to the main m...

Страница 44: ...odes possible causes and many suggestions to guide you in resolving them To go back to the main menu press the THE COMBUSTION FAN FUSE BLEW UP RESET COMBUSTION FAN FUSE DETAILS button NOTE IF AFTER PE...

Страница 45: ...e in the plenum is too high Make sure your air distribution system is well balanced and that the filter is not dirty or clogged Ensure that returns side vents are not blocked 14 2 2 NO HEAT This messa...

Страница 46: ...s the air naturally flows from a high pressure point to a low pressure point a larger negative pressure can draw smoke from the inside of the furnace into the room The furnace can also be affected by...

Страница 47: ...47 15 GENERAL ELECTRICAL DIAGRAM...

Страница 48: ...48 16 ELECTRICAL DIAGRAM FOR PARALLEL FURNACE...

Страница 49: ...49 17 ELECTRICAL DIAGRAM FOR ELECTRIC UNIT...

Страница 50: ...of the Max Caddy wood oil furnace you have to assemble the blower assembly PA08566 sold separately The assembly instructions are in the instruction manual supplied with the blower assembly kit You mu...

Страница 51: ...THE BURNER WHEN EXCESS OIL HAS ACCUMULATED WHEN THE APPLIANCE IS FULL OF VAPOR OR WHEN THE COMBUSTION CHAMBER IS VERY HOT DO NOT BURN WASTE OR PAPER IN THE APPLIANCE DO NOT LEAVE PAPER OR ANY COMBUST...

Страница 52: ...e damper is to adjust the draft in the evacuation pipe of the oil burning unit to the recommended level Since the evacuation pipe of the oil burning unit is connected on the evacuation pipe of the woo...

Страница 53: ...its heat transfer tube and can be wired to shut off the oil burner It requires manual resetting 22 1 UNIT LOCATION See Section 9 6 UNIT LOCATION for more details regarding the unit location 22 2 PARAL...

Страница 54: ...PIPE AND MANUAL DAMPER The pipe connecting the furnace to the chimney must be as short and as straight as possible If a deviation is required the use of 45 o elbows is highly recommended for a better...

Страница 55: ...55 22 7 DIFFERENT INSTALLATION...

Страница 56: ...ng the control will then switch to the RECYCLE mode and cut the fuel supply to the burner for 60 seconds After this delay the control goes back to IGNITION mode If the flame goes out 3 times in a row...

Страница 57: ...LOSE THE DOOR AND THE AIR INTAKE S OF THE WOOD BURNING FURNACE C LIGHT THE BURNER FOR AT LEAST 10 TO 15 MINUTES D OVER THE FIRE DRAFT 0 01 TO 0 02 IN W C THE DRAFT OVER THE FIRE MUST BE MEASURED BY TH...

Страница 58: ...OIL BURNER S INSTRUCTIONS MANUAL FOR DETAILS ON THE PUMP 3 FOR ELECTRODES SETTING SEE THE OIL BURNER S MANUAL 4 FOR THE START UP AND ADJUSTMENT OF THE BURNER SEE OIL BURNER S INSTRUCTION MANUAL 5 THE...

Страница 59: ...3 91 000 0 50 70 0 W DELAVAN 0 60 GAL US H 2 27 L H 150 PSI 1035 kPa 1 2 1 2 5 87 UH MAX CADDY RIELLO 40 F3 120 000 0 65 70 0 W DELAVAN 0 84 GAL US H 3 18 L H 165 PSI 1135 kPa 1 2 1 2 5 85 For any add...

Страница 60: ..._____________ Service telephone no Day _________________________ Night _____________________________ Dealer s name and address ____________________________________________________________ TEST REPORT...

Страница 61: ...61 26 ELECTRICAL DIAGRAM BECKETT OIL UNIT...

Страница 62: ...62 27 ELECTRICAL DIAGRAM RIELLO OIL UNIT...

Страница 63: ...s possible to find on the market options having higher or lower electrical consumption than those shown in the table below In the event that the combined electrical consumption of the installed option...

Страница 64: ...64 28 4 24V ADDITIONNAL EQUIPMENT 28 5 AIR CONDITIONNING DAMPER 28 6 HUMIDIFIER...

Страница 65: ...65 28 7 HEAT PUMP 29 EXPLODED VIEW AND PART LIST...

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Страница 73: ...42 REAR COVER GASKET 1 16 PL56480 REAR CABINET COVER 1 17 PL56411 RIGHT ACCESS COVER FOR ELECTRICAL ELEMENT 1 18 PL56410 RIGHT PANEL FOR THE ELECTRICAL ELEMENT OPTION 1 19 SE56407 RIGHT AIR JACKET PAN...

Страница 74: ...NCTION WIRE MAIN CONTROL BOARD TO LCD 1 64 SE56777 MAX CADDY TOUCH SCREEN BOARD LCD WITH HOUSING 1 65 PL48251 PC BOARD HOUSING COVER 1 66 30412 BLACK UNIVERSAL SNAP IN BUSHING 1 67 PL48250 PC BOARD HO...

Страница 75: ...OVER ELECTRICAL UNIT 1 107 60202 SEQUENCER 15S X 441 1 108 60207 ALUMINUM LUG 14 6 STUD 17 64 1 109 60194 FUSE HOLDER 30A 600V PROTECTION 1 110 60237 THERMODISC L170 MANUAL RESET FOR ELECTRICAL ELEMEN...

Страница 76: ...K DRAWER HANDLE 3 25 32 1 134 PA08566 BLOWER ASSEMBLY 1 135 PA08500 TOP AIR RETURN PLENUM KIT 1 136 SE45833 MAX CADDY INSTRUCTION MANUAL KIT 1 137 AC05961 PSG GREY 424C SPRAY PAINT 1 137 AC05963 METAL...

Страница 77: ...o standards Given the importance of the installation PSG recommends that it is carried out by a professional certified in the Building Code so that the furnace delivers its full potential This is why...

Страница 78: ...ter inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligations with respect to this warranty by refunding the wholesale price of any warranted bu...

Страница 79: ...part All parts and labour costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to repair or replace any part or unit after inspection a...

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