PSG Dover WILDEN PRO-FLO P.025 Скачать руководство пользователя страница 19

 

WIL-10090-E-08

 

Wilden

®

 

19 

Disassembly / Reassembly 

 

Reassembly Hints & Tips

 

 

Upon performing applicable maintenance to the air distribution 
system, the pump can now be reassembled. Please refer to the 
disassembly instructions for photos and parts placement. To 

reassemble pump, follow the disassembly instructions in reverse 
order. The air distribution system needs to be assembled first, then 

the diaphragms, and finally the wetted parts. Please find applicable 
torque specifications in this section.  
The following tips will assist in the assembly process. 

• 

Clean the inside of the center section shaft bore to ensure no 
damage is done to new seals. 

• 

Stainless bolts should be lubed to reduce the possibility of 
seizing during tightening. 

• 

Be sure to tighten outer pistons simultaneously on PTFE- 
fitted pumps to ensure proper torque values. 

• 

Apply a small amount of Loctite 242 to the shaft interval 

threads before the diaphragm assembly. 

• 

Concave side of disc spring in diaphragm assembly faces 

toward 

inner piston. 

 

PRO-FLO

® 

MAXIMUM TORQUE SPECIFICATIONS 

Description of Part

 

 

 

Torque

 

 

Air Valve

 

  

[2.3 N•m] 20 in.

-lbs

 

 

Liquid Chamber Bolt

 

 

 

[6.2 N•m] 55 in.

-lbs.

 

 

Manifold Bolt

 

 

[6.2 N•m] 55 in.

-lbs.

 

 

 

 

 
 
 
 
 
 
 
 
 
 

 

Rubber/TPE-Fitted Diaphragm 

There are two types of diaphragm configurations available for  
the P.025:  
1) Rubber or TPE diaphragm, and  
2) PTFE primary diaphragm with back-up o-ring. Observe the  

“This Side Out” marking on the convex side of the diaphragm. 

 

Install the disc spring, inner piston, diaphragm, back-up o-ring  
(PTFE -fitted models only).  

NOTE: 

PTFE-fitted pumps employ an integral piston 

diaphragm. Add a small amount of Loctite 242 to the bore of  
the main shaft. Set up time is 20 minutes. Tighten outer piston 
to torque value found below. 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

PTFE diaphragm configuration 

Lubricate the main shaft assembly with NLGI grade 2 white EP bearing 
grease or equivalent and insert through main shaft bore in center section. 

Assemble the other side and torque to proper value as listed below. 
Please review the photos above for proper alignment. 

 
 

Содержание WILDEN PRO-FLO P.025

Страница 1: ...EOM ENGINEERING OPERATION MAINTENANCE P 025 Clamped Plastic Pump WIL 10090 E 08 Where InnovationFlows...

Страница 2: ...25 Plastic Rubber Fitted 8 P 025 Plastic TPE Fitted 8 P 025 Plastic PTFE Fitted 9 Suction Lift Curves 10 Section 6 Suggested Installation Operation 11 Maintenance and Troubleshooting Section 7 Disasse...

Страница 3: ...ifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are regist...

Страница 4: ...ng pumped may be forced out air exhaust WARNING Prevent static sparking If static sparking occurs fire or explosion could result Pump valves and containers must be properly grounded when handling flam...

Страница 5: ...UP O RING IPD White WFS WIL FLEX Santoprene Three Black Dots VALVE BALLS TF PTFE White VALVE SEATS K PVDF P POLYPROPYLENE MANIFOLD O RINGS BN BUNA N Red Dot TV PTFE ENCAP FKM WF WIL FLEX Santoprene P...

Страница 6: ...ese same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through the pump discharge The movement of di...

Страница 7: ...Wilden 7 P 025 Plastic DIMENSIONS ITEM METRIC mm STANDARD inch A 145 5 7 B 25 1 0 C 94 3 7 D 140 5 5 E 163 6 4 F 56 2 2 G 30 1 2 H 30 1 2 J 114 4 5 K 61 2 4 L 74 2 9 M 53 2 1 N 64 2 5 P 5 2 REV B DIME...

Страница 8: ...ps should be specified so that daily operation parameters will fall in the center of the pump s performance curve P 025 PLASTIC TPE FITTED Est Ship Weight Polypropylene 1 4 kg 3 lb PVDF 1 4 kg 3 lb Ai...

Страница 9: ...ke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 8 7 lpm 2 3 gpm against a discharge pressure head of 2 bar 30 psig requires 4 1 bar 60 psi...

Страница 10: ...ng at 1 000 305 m above sea level This chart is meant to be a guide only There are many variables which can affect your pump s operating characteristics The number of intake and discharge elbows visco...

Страница 11: ...es should be used This valve allows trapped air between the valve and the pump to bleed off which improves pump performance Pumping volume can be estimated by counting the number of strokes per minute...

Страница 12: ...ting the volume and or pressure of the air supply to the pump An air regulator is used to regulate air pressure A needle valve is used to regulate volume Pump discharge rate can also be controlled by...

Страница 13: ...mbers 2 Verify that vacuum required to lift liquid is not greater than the vapor pressure of the material being pumped cavitation 3 Verify that vacuum required to lift liquid is not greater than the v...

Страница 14: ...tion consisting of center block and air chambers is molded from Acetal or polypropylene All fasteners and hardware are stainless steel The air valve is manufactured of Acetal or polypropylene All O ri...

Страница 15: ...ball and seats for abrasion Inspect seat O rings and bottom retainer O rings for swelling cracking or other damage These parts should be replaced if damage is observed Step 7 Loosen clamp band with 5...

Страница 16: ...move diaphragm and inner piston NOTE PTFE fitted pumps employ a PTFE diaphragm with an integral outer piston Turn diaphragm counterclockwise to loosen NOTE PTFE fitted pumps utilize a neoprene back up...

Страница 17: ...3 mm 1 8 air inlet connects the air supply to the center section Proprietary composite seals reduce the coefficient of friction and allow the P 025 to run lube free Constructed of Acetal or polypropy...

Страница 18: ...valve with NLGI grade 2 white EP bearing grease or equivalent Step 5 Remove the porous polyethylene muffler element by sliding it toward the end cap opening The element can be cleaned by soaking it i...

Страница 19: ...fore the diaphragm assembly Concave side of disc spring in diaphragm assembly faces toward inner piston PRO FLO MAXIMUM TORQUE SPECIFICATIONS Description of Part Torque Air Valve 2 3 N m 20 in lbs Liq...

Страница 20: ...WIL 10090 E 08 Wilden 20 Exploded View and Parts Listing P 025 PLASTIC RUBBER TPE FITTED EXPLODED VIEW Section 8...

Страница 21: ...Ring 1 00 2650 03 700 00 2650 03 700 11 Shaft 1 00 3800 99 700 00 3800 99 700 12 Disc Spring 2 00 6800 08 00 6800 08 13 Inner Piston for Rubber TPE 2 00 3700 20 700 00 3700 20 700 14 Outer Piston 2 00...

Страница 22: ...WIL 10090 E 08 Wilden 22 Exploded View and Parts Listing P 025 PLASTIC PTFE FITTED EXPLODED VIEW...

Страница 23: ...ft 1 00 3800 99 700 00 3800 99 700 12 Disc Spring 2 00 6800 08 00 6800 08 13 Inner Piston for Rubber TPE 2 00 3700 20 700 00 3700 20 700 14 Outer Piston 2 00 4570 20 00 4570 21 15 Liquid Chamber 2 00...

Страница 24: ...ee Section O Rings Wil Flex 00 1200 58 00 1260 58 00 1010 58 00 1070 58 00 1080 58 00 1300 58 Buna N 00 1200 52 00 1260 52 00 1010 52 00 1080 52 00 1300 52 FKM 00 1080 53 PTFE 00 1030 55 00 1080 55 St...

Страница 25: ...WIL 10090 E 08 Wilden Notes...

Страница 26: ...WIL 10090 E 08 Wilden Notes...

Страница 27: ...WIL 10090 E 08 Wilden Notes...

Страница 28: ...Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modifythe information and illustrations contained in this document without pr...

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