PSG Dover Mouvex Micro C 125 Скачать руководство пользователя страница 2

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NT 1001-P00 02 19 Pumps Micro C  e

ECCENTRIC DISC PUMP

MOUVEX PRINCIPLE

SAFETY INSTRUCTIONS, STORAGE, INSTALLATION AND MAINTENANCE

MODELS : MICRO C 125 - 250 - 500 - 800

TECHNICAL CHARACTERISTICS

- Maximum pump speed : 

1000 rpm

- Running temperatures :

• ambient. . . . . . . . . . . . . . . . . . . . . . . . . . -15°C 

→ 

+ 40°C

• continuous pomped product . . . . . . . . . . -15°C 

→ 

+100°C

• washing / rinsing / sterilisation product . . . 0°C 

→ 

+121°C

- Maximum suction pressure :

• In normal use, the suction pressure must be higher than the

required NPSH and 

less than 1 barg 

(14,5 psig).

• During pump 

CIP/SIP

, the suction pressure must not

exceed 

2 barg 

(29 psig).

• With pump

stopped

, the pressure must not exceed 

3 barg

(43,5 psig).

- Acceptable maximal differential pressure :

- Displacement :

- Volume :

• Suction  . . . . . . . . .0,15 liter
• Discharge  . . . . . . .0,08 liter
• Total  . . . . . . . . . . .0,23 liter (0,061 US gallons)

* A running with a pumped product presenting an included temperature bet-

ween 100°C and 110°C will be authorized provided that the coefficient of
conduction of heat of the pumped product is superior to 0,125 W.m

-1

.K

-1

and

that the acceptables maximal limits of speed and differential pressure are
decreased so as to respect the following rule :

with :      T     product pumped temperature (°C)

              ΔP   differential pressure of the pump (bar)
              n     rotation speed of the pump (rpm)
              k      see board

** When the pump works with an inlet gauge pressure less than zero, the

maximum outlet pressure will be calculated as if the inlet pressure is equal
to zero.

MICRO C

125

250

500

800

k

3

2

1

0,6

)

T

120

(

k

2

250

n

P

10

100

T

u

u

d

u

'

 

MICRO C

125

250

500

800

bar**

15

10

5

3

psi**

217,6

145

72,5

43,5

MICRO C

125

250

500

800

litre

0,0024

0,0045

0,0090

0,0133

USED PRESSURE UNITS

Unit without suffix :

Differential pressure, for example, pressure difference between
equipment suction and discharge.

Unit with suffix "a" :

Absolute pressure.

Unit with suffix "g" :

Gauge pressure, given regarding to atmospheric pressure
(~101325 Pa, taken at 1 bar / 14,5 psi in this IOM).

Pompe 

P

asp

 

P

ref

 

P

suc

P

dis

P

ump

Example :

P

suc

 

= -0,2 barg = 0,8 bara

P

dis

  

=  8,8 barg = 9,8 bara

P    

P

dis - 

P

suc = 9 bar

Definition of safety symbols

This is a SAFETY ALERT SYMBOL.

When you see this symbol on the product, or in the manual,
look for one of the following signal words and be alert to the
potential for personal injury, death or major property damage.

Warns of hazards that WILL cause serious personal injury,
death or major property damage.

Warns of hazards that CAN cause serious personal injury,
death or major property damage.

Warns of hazards that CAN cause personal injury or property
damage.

NOTICE

Indicates special instructions which are very important and
must be followed.

DANGER

WARNING

CAUTION

                     

TABLE OF CONTENTS

                  

Page

1. OVERALL DIMENSIONS  . . . . . . . . . . . . . . . . . . . . . . . . . .3

2. INSTALLATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

2.1 Installation design  . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.2 Orientation of the pump ports  . . . . . . . . . . . . . . . . . . .13
2.3 Direction of rotation . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.4 Protection of the installation and the pump  . . . . . . . .14
2.5 Unit Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

3. USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

3.1 Noise level  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.2 Commissioning  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.3 Dry running  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.4 Stopping the pump  . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.5 Bellows monitoring  . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.6 Scrapping  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

4. CLEAN IN PLACE (CIP) & STERILISATION IN PLACE 

(SIP)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

4.1 General  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
4.2 CIP circuit recommended  . . . . . . . . . . . . . . . . . . . . . .17
4.3 Pumps arranged in series . . . . . . . . . . . . . . . . . . . . . .17
4.4 Pumps arranged in parallel . . . . . . . . . . . . . . . . . . . . .18
4.5 Successive cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
4.6 Sterilisation In Place (SIP)  . . . . . . . . . . . . . . . . . . . . .19

5. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

5.1 Necessary tools  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
5.2 Disassembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
5.3 Checking the parts  . . . . . . . . . . . . . . . . . . . . . . . . . . .22
5.4 Reassembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
5.5 Trunk disassembly/reassembly . . . . . . . . . . . . . . . . . .24

6. STORAGE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

6.1 Short duration (≤ 1 month)  . . . . . . . . . . . . . . . . . . . . .25
6.2 Long duration (> 1 month)  . . . . . . . . . . . . . . . . . . . . .25
6.3 Restarting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

7. TROUBLESHOOTING  . . . . . . . . . . . . . . . . . . . . . . . . . . .26

8. CERTIFICATE OF CONFORMITY  . . . . . . . . . . . . . . . . . .28

Содержание Mouvex Micro C 125

Страница 1: ...ne des Isles F 89000 AUXERRE FRANCE Tel 33 0 3 86 49 86 30 Fax 33 0 3 86 49 87 17 contact mouvex psgdover com www mouvex com WARRANTY MICRO C Series pumps are covered 24 months by warranty within the...

Страница 2: ...l pressure for example pressure difference between equipment suction and discharge Unit with suffix a Absolute pressure Unit with suffix g Gauge pressure given regarding to atmospheric pressure 101325...

Страница 3: ...02 19 Pumps Micro C e 1 OVERALL DIMENSIONS Weight 8 kg M6 Max depth 12 0 472 S c r e w p a s s a g e 4 0 1 5 7 5 Pump plate 4 x 6 2 0 244 on 100 3 937 Connection BSP or NPT 1 2 Motor flange CEI FT FF...

Страница 4: ...02 19 Pumps Micro C e 1 OVERALL DIMENSIONS continued Weight 8 kg M6 Max depth 12 0 472 S c r e w p a s s a g e 4 0 1 5 7 5 Pump plate DIN 11851 DN20 Motor flange CEI FT FF 100 1 4 BSP Event 4 x 6 2 0...

Страница 5: ...NT 1001 P00 02 19 Pumps Micro C e 1 OVERALL DIMENSIONS continued CONNECTION CLAMP ISO 2852 D25 Screw passage 40 1 575 Pump plate M6 Max depth 12 0 472 1 4 BSP Event 4 x 6 2 0 244 on 100 3 937 Weight...

Страница 6: ...P00 02 19 Pumps Micro C e 1 OVERALL DIMENSIONS continued Weight 8 kg M6 Max depth 12 0 472 Screw passage 40 1 575 Pump plate CLAMP DIN 32676 DN20 Motor flange CEI FT FF 100 1 4 BSP Event 4 x 6 2 0 244...

Страница 7: ...02 19 Pumps Micro C e 1 OVERALL DIMENSIONS continued Weight 8 kg M6 Max depth 12 0 472 S c r e w p a s s a g e 4 0 1 5 7 5 Pump plate SMS 1145 D25 Motor flange CEI FT FF 100 1 4 BSP Event 4 x 6 2 0 2...

Страница 8: ...2 19 Pumps Micro C e 1 OVERALL DIMENSIONS continued Weight 8 kg M6 Max depth 12 0 472 Screw passage 40 1 575 Pump plate CLAMP ASME BPE 2009 D25 4 Motor flange CEI FT FF 100 1 4 BSP Event B B 4 x 6 2 0...

Страница 9: ...9 28 NT 1001 P00 02 19 Pumps Micro C e 1 OVERALL DIMENSIONS continued Support bracket CAUTION This variant involves limitations on ports orientation inlet tube port downward forbidden...

Страница 10: ...10 28 NT 1001 P00 02 19 Pumps Micro C e 1 OVERALL DIMENSIONS continued Motor flange NEMA 143 S c r e w p a s s a g e 4 0 1 5 7 5 M6 Max depth 12 0 472...

Страница 11: ...11 28 NT 1001 P00 02 19 Pumps Micro C e 1 OVERALL DIMENSIONS continued NEMA H Flange adaptation M6 Max depth 12 0 472 Screw passage 40 1 575 4 x 3 8 UNC 0 244 over R74 6 R2 937...

Страница 12: ...ny time to ask for the information you require 2 1 2 Pipe Suction pipe length Length should be as short as possible Suction pipe diameter Diameter must be at least equal to pump port diameter and even...

Страница 13: ...ust be heated before fluid contained in the pump Also check that a heated pump is not iso lated by closed valves The Micro C pump is a self priming volumetric PD pump Therefore the pump must not run o...

Страница 14: ...riven pump unit without deformation if it is made of concrete it must comply with the BAEL 91 standard If the unit is fastened using securing lugs or bolts it must be carefully wedged to avoid deformi...

Страница 15: ...ELECTIC MOTORS Check the compatibility of the instructions on the motor with the supply voltage Follow the wiring diagram use wiring that is appropriate for the power and be particularly careful abou...

Страница 16: ...ced by its conditions of use Cavitation and pumping products with high gas contents generally increases the sound level Under the following pumping conditions excluding cavitation discharge pressure s...

Страница 17: ...avoid any clogging or untimely drying Non compliance with these instructions will lead to rapid deterioration of the cylinder piston pair 4 2 CIP circuit recommended In all cases the pressure at the p...

Страница 18: ...ld be noted that during cleaning the Micro C pump will generally be acting on a product with few lubricating properties This will contribute towards wear of the pump The CIP centrifuge pump must never...

Страница 19: ...ith an acid solution Typically this is 2 5 nitric acid at room temperature 10 to 15 minute cycle This wash helps to dissolve and evacuate proteins and inorganic salts in particular 5 Rinsing with clea...

Страница 20: ...WHENTHEYAREBEINGREMOVED The weight ot the parts can be dangerous and may provoke bodily injuries or material damages WARNING TAKE ALL NECESSARY MEASURES TO RENDER ANY START UP EVEN ACCI DENTAL OF THE...

Страница 21: ...1 Remove seal 306 from piston 301 Remove cylinder 201 and seal 212 Remove manifold 100 and seal 113 It is important to keep a good grip on the cylinder as you take the front cover off Its rotation cou...

Страница 22: ...paper No 320 grain or equivalent taking care of not scratching any other surface around Piston must then look as follows Do not retouch any other surface of the piston by any mean as it can degrade pu...

Страница 23: ...er 201 Also check that pin 311 on the piston faces groove on transmission hub 596 Give a small sideways push to the piston in order to centre it and engage it in the cylinder then push it tight to the...

Страница 24: ...ld as explained in the DISASSEMBLY paragraph Next unscrew the 4 screws 144 and the 4 washers 143 and uncouple trunk 780 from the transmission 596 CAUTION BE CAREFUL NOT TO KNOCK OR SCRATCH THE BELLOWS...

Страница 25: ...aces of the pump e g shafts couplings etc should be covered in some form of anti corrosion protection If pump storage lasted more than the life of the grease the transmission should be replaced in tim...

Страница 26: ...sult in pump noise The cause could be 3 1 1 a the suction lift is too high reduce it by taking the pump down closer to the level of the liquid b the dynamic suction losses are too high the inlet pipin...

Страница 27: ...h or has become too high due to excessive head losses following clog ging of the piping or filter a change of viscosity of the liquid etc 5 3 an increase of the vapour pressure with a rise of temperat...

Страница 28: ...gen bezogen auf mechanische und elektrische Risiken die f r rotierende Maschinen gelten NF EN 809 2009 NF EN 1672 2 2009 NF EN ISO 13857 2008 NF EN 12162 2009 ATEX Richtlinie 2014 34 EU 26 Feb 2014 wi...

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