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13

With the Prowinch® winch, you will never be stuck again, by 
using lightweight strong internal components make this design 
extremely durable yet affordable. To begin, you should familiarize 
yourself with your Prowinch® winch and its components: 
Motor: The winch motor is powered by the vehicle’s battery. The 
motor provides power to the gear mechanism, which turns the 
winch drum and winds the wire rope IWRC (Synthetic Rope for s 
models) .
Winch Drum: The drum is an steel reinforced cylinder, driven 
by the motor and gear train. You can easily change the wire 
rope or adjust its direction using the remote control.
Gear Train: The reduction gear, with three stage planetary, 
converts the winch motor power into a large pulling force, ma-
king the winch a lighter and more compact equipment. 
Braking System: The brake is automatically applied to the 
winch drum when the winch motor is stopped and there is 
load on the wire rope, preventing the winch from paying out 
the line, a safe and reliable system.
Clutch: Using the freespool lever, the operator can manually 

disengage the spooling drum from the gear box, enabling the 
drum to rotate freely. Never engage or disengage the clutch if 
winch is under load, wire rope is in tension or moving.
Fairlead:  The fairlead acts to guide the wire rope onto the 
spooling drum, minimizing damage to the wire rope while it 
goes through the winch mount or bumper. There are two ty-
pes: 4- Way Roller and Aluminum Hawse for S models.
Wire Rope: The steel wire rope is installed on the drum.  Wire 
rope’s diameter  and lenght are determined by the winch’s load 
capacity and design. The wire rope is looped at the end to ac-
cept the hook’s clevis pin.You can easily change the wire rope 
or adjust its direction. There are two types of ropes according 
to the model of your winch, IWRC and Synthetic Wire Rope.
Remote Control: The remote control allows the operator to 
control the winch direction from a safe distance.
Control Box: Using electrical power from the vehicle’s battery, 
the control box solenoids switch power to the motor, enabling 
the operator to change the direction of the winch drum rota-
tion.

Structural 

Specifications

3. STRUCTURAL SPECIFICATIONS

Control Box

Wire Rope

Winch Drum

Clutch

Gear Train

Motor

Fairlead

Referential Image

Remote Control

Содержание PWTR Series

Страница 1: ...1 User s Manual and Safety Warnings PWTR SERIES...

Страница 2: ...se and requirements indicated by the Client itself information that Prowinch does not It may not correspond to verify In this way it is in any case the sole and exclusive responsibility of the Client...

Страница 3: ...E REMOTE CONTROL 18 4 5 SPOOLING THE WIRE ROPE 19 5 OPERATING INSTRUCTIONS 20 5 1 WINCH OPERATION 21 5 2 HOW TO USE PULLEY 22 6 MAINTENANCE INSTRUCTIONS 23 6 1 SYNTHETIC ROPE S MAINTAINANCE 23 7 LOCAT...

Страница 4: ...4 Models MODELS PWTR9500i PWTR13000i PWTR17000i PWTR15000i PWTR9500is PWTR13000is PWTR17000is PWTR15000is...

Страница 5: ...ed preventive maintenance suggestions you will experience long dependable and safe service After you have completely familiarized yourself with the contents of this manual we recommend that you carefu...

Страница 6: ...use severe injuries or death DANGER All operators and other users who are near the wire rope must wear the safety protection for this equipment This includes gloves and eyes protection General Safety...

Страница 7: ...of drugs alcohol or medication 6 Always wear heavy leather gloves when handling winch wire rope 7 Always remove jewelry and wear eye protection 8 Always be aware of possible hot surfaces at winch mot...

Страница 8: ...rope and respool under load before use Tightly wound wire rope reduces chances of binding which can damage the wire rope 11 Insulate and protect all exposed wiring and electrical ter minals 12 Do not...

Страница 9: ...in tension or drum is moving 11 Do not touch winch wire rope or hook while under tension or under load 12 Stand clear of winch wire rope and load and keep others away while winching 13 Do not use veh...

Страница 10: ...here it can be activated during free spooling rigging or when the winch is not being used 24 Do not leave the winch remote control plugged in when installing freespooling rigging servicing or when the...

Страница 11: ...ep your winch operating properly 8 Always verify installation before operating 6 Do not submerge winch in water Always store the remote control in a protected clean dry area 2 Do not route electrical...

Страница 12: ...ould be used for extreme weather conditions below 10 C or above 40 C If used near chemicals corrosive gas or explosives may cause an explosion Exposure to salt or acids may cause malfunctioning Exposu...

Страница 13: ...r can manually disengage the spooling drum from the gear box enabling the drum to rotate freely Never engage or disengage the clutch if winch is under load wire rope is in tension or moving Fairlead T...

Страница 14: ...ng the four nuts on the bottom of the box then placing the brackets over the bolts and then secure brackets by re installing the nut Note The end of the brackets point outward Fig 2 Be careful when in...

Страница 15: ...plate and into the square nuts in the winch Tighten the mounting bolts to a torque setting of 60 Nm 5 The supplied bolts are the correct length for installation on a 6 7mm plate Other thicknesses may...

Страница 16: ...om the control box to the motor observing the colour coded boots on the cable and corresponding colour coded collars on the motor terminals 5 Ensure that the small ground wire from the control box thi...

Страница 17: ...and to prevent unintentional start ing and to protect the winch if vehicle is jump started All ground connections must be fed from the battery never attempt to use a chassis ground Check all connectio...

Страница 18: ...in the socket Fig 7 To use the remote hand controller in the WIRELESS mode re move the control cable from the control box unplug the remote hand controller from the control cable and press the MODE bu...

Страница 19: ...tension and check the rope is spooling on evenly to the winch If you have an assistant they should remain in the vehicle to operate the brake whilst you maintain control of the winch from outside the...

Страница 20: ...uration pulls required to recover an off road vehicle from difficulty Never allow the winch motor to stall Whenever you work your winch it will generate heat in the motor high loading and or long or r...

Страница 21: ...tions Pull the rope to the anchor point 5 1 WINCH OPERATION Couple hook to anchor point If unable to find anchor point make one using accessory Put blanket or specialized accessory see Accessories Cha...

Страница 22: ...apping evenly onto drum If necessary unroll cable again and roll evenly Repeat until vehicle is recovered Avoid pulling in sharp angles Wrong Right 5 2 HOW TO USE PULLEY Double Line Triple Line How to...

Страница 23: ...objects Do not expose to strong detergents fuels oils or anti freeze solutions After use pull out rope wash dry and carefully re spool onto drum 6 MAINTENANCE INSTRUCTIONS Check Before first operatio...

Страница 24: ...oes not run Circuit breaker off battery or CB cable loose Energize circuit breaker Attach cable and tighten nuts bolts Solenoid not working Give a touch to solenoid and connect 12 24v directly Coil ma...

Страница 25: ...up move hand in small horizontal circles while other hand stays horizontal motionless Unwind With arm extended downward and forefinger pointing down move hand in small horizontal circles Emergency st...

Страница 26: ...26 Technical Parameters...

Страница 27: ...27 Technical Parameters...

Страница 28: ...28 9 1 PARTS DIAGRAM PWTR9500 PWTR13000 Parts Diagram...

Страница 29: ...arning 2 14 Sheath 2 49 Tie Bar 2 15 Cross Recessed Countersunk Head Screw 2 50 Brake Assembly 2 16 Hexagon Socket Head Cap Screw 1 51 Cross Recessed Countersunk Head Screw 1 17 Socket 2 52 Remote Swi...

Страница 30: ...30 9 3 PARTS DIAGRAM PWTR15000 PWTR17000 Parts Diagram...

Страница 31: ...31 Parts List...

Страница 32: ...ry strap failure whip effect Shape of blanket with pockets can be filled with weights like sand or stones Once loaded should be folded around wire rope before pulling Tow Hook Installed on vehicle cha...

Страница 33: ...ired for this warranty to be effective If more than one year has elapsed from purchase date proof of periodic and regular maintenance by an authorized service must also be provided for this warranty t...

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