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Ethernet/IP Support

ICX30-HWC ♦ Industrial Cellular Gateway

User Manual

3G Cellular (M2M)

Page 54 of 64

ProSoft Technology, Inc.

June 22, 2015

4

Navigate to the location on your PC where you saved the Add-On Instruction
(for example, Desktop). Select the .L5X file and click

I

MPORT

.

5

This action opens the

Import Configuration

dialog box, showing the controller

tags that will be created.

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Содержание ICX30-HWC

Страница 1: ...ICX30 HWC Industrial Cellular Gateway 3G Cellular M2M June 22 2015 USER MANUAL ...

Страница 2: ...Neither ProSoft Technology nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein Information in this document including illustrations specifications and dimensions may contain technical inaccuracies or typographical errors ProSoft Technology makes no warranty or representation as to its accuracy and assumes no liability for and rese...

Страница 3: ...s where blasting is in progress where explosive atmospheres may be present near medical equipment near life support equipment or any equipment which may be susceptible to any form of radio interference In such areas the ProSoft Technology Wireless products MUST BE POWERED OFF The ProSoft Technology Wireless products can transmit signals that could interfere with this equipment Do not operate the P...

Страница 4: ...OF PROFITS OR REVENUE OR ANTICIPATED PROFITS OR REVENUE ARISING OUT OF THE USE OR INABILITY TO USE ANY PROSOFT TECHNOLOGY PRODUCT EVEN IF PROSOFT TECHNOLOGY AND OR ITS AFFILIATES HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES OR THEY ARE FORESEEABLE OR FOR CLAIMS BY ANY THIRD PARTY Notwithstanding the foregoing in no event shall ProSoft Technology and or its affiliates aggregate liability ari...

Страница 5: ...up 14 2 2 Assigning an IP Address to the ICX30 HWC 15 2 3 Connecting to your Cellular Provider 17 2 3 1 Steps of a connection using GSM GPRS 17 2 3 2 Steps of a connection using CDMA where applicable 20 2 4 Configuration Webpage 21 2 4 1 Status 22 2 4 2 Network Interface 24 2 4 3 Advanced Setup 27 2 4 4 Administrator 35 3 Hardware Installation 37 3 1 Antenna Installation 37 3 2 Connecting the Radi...

Страница 6: ...SLogix 5000 Project 47 6 1 1 Adding a 1756 ENBT to the Project 48 6 1 2 Ethernet Bridge Network Setup 50 6 2 Importing the AOI 53 6 3 ICX30 HWC Controller Tags 56 6 3 1 ICX30 CONTROL 56 6 3 2 ICX30 STATUS 57 6 3 3 ICX30 SMS 57 6 3 4 ICX30 IO 58 6 3 5 ICX30 GPS 58 6 3 6 ICX30 UTIL 59 7 Support Service Warranty 61 7 1 Contacting Technical Support 61 7 2 Warranty Information 62 Index 63 ...

Страница 7: ...strial Cellular Gateway provides secure wireless Ethernet and serial connectivity to remote devices such as PLCs RTUs DCS systems and instruments over 3G cellular services Remote devices can be accessed using secure VPN tunnels over Internet connections The ICX30 HWC is ideal for accessing remote equipment for maintenance programming remote data collection SCADA and machine to machine M2M applicat...

Страница 8: ...30 HWC Industrial Cellular Gateway User Manual 3G Cellular M2M Page 8 of 64 ProSoft Technology Inc June 22 2015 Mobile Originated to Mobile Terminated Cellular to Cellular LAN to Mobile Terminated Network to Cellular ...

Страница 9: ...re Extruded aluminum with DIN clip Size 11 4 x 14 x 3 2 cm W x H x D 4 5 x 5 5 x 1 25 inches W x H x D Shock IEC 60068 2 27 15G 11ms Operational IEC 60068 2 27 30G 18ms Non Operational Vibration IEC 60068 2 6 10G 10 to 150 Hz Ethernet Port 1 10 100 Base T RJ45 connector Serial Port 1 DB9 female Serial tunneling encapsulation Antenna Ports 2 RP SMA connector 1 SMA Connector GPS I O Connector Six po...

Страница 10: ...imum specifications to successfully install and run Supported operating systems Microsoft Windows Vista Microsoft Windows XP Professional with Service Pack 1 or 2 Microsoft Windows 7 Professional 32 or 64 bit Microsoft Windows 2000 Professional with Service Pack 1 2 or 3 Microsoft Windows Server 2003 Pentium II 450 MHz minimum Pentium III 733 MHz or better 128 Mbytes of RAM minimum 256 Mbytes of R...

Страница 11: ...meet regulatory requirements Important When wiring the power connector be sure to observe the proper polarity markings on the power connector Improper connector wiring can cause serious damage to the ICX30 HWC which will not be covered under the ProSoft Warranty The power connector ProSoft P N 002 0116 and wire installation tool ProSoft P N 357 0061 are shown in the following graphic The wire inst...

Страница 12: ...Start Here ICX30 HWC Industrial Cellular Gateway User Manual 3G Cellular M2M Page 12 of 64 ProSoft Technology Inc June 22 2015 3 Insert the connector into the power port on the bottom of the ICX30 HWC ...

Страница 13: ...ion Webpage 21 The configuration webpage is used to configure and manage the ICX30 HWC First time setup must be performed over a wired network where provider specific cellular configuration details are configured Once initially setup you can access the webserver over the LAN and cellular networks unless LAN access is disabled Key benefits of the web based configurator include Login and configure d...

Страница 14: ...ferent subnet temporarily set the IP address of your PC to 192 168 0 xxx with a subnet of 255 255 255 0 2 Open a web browser and enter the ICX30 HWC default address of http 192 168 0 250 8080 3 Once the ICX30 HWC homepage opens enter the USERNAME and PASSWORD to log in You will be able to customize these later 4 The default USERNAME is admin and the default PASSWORD is password 5 After successful ...

Страница 15: ...ogy Inc Page 15 of 64 June 22 2015 2 2 Assigning an IP Address to the ICX30 HWC 1 Mouse over the Network Interface heading and choose LAN CONFIGURATION 2 Enter the IP ADDRESS SUBNET MASK and DEFAULT GATEWAY to be assigned to the ICX30 HWC You will not need to edit the rest of the parameters at this time ...

Страница 16: ...2 2015 3 Click APPLY CHANGES The ICX30 HWC will automatically reboot 4 Once the reboot is complete reset your PC back to its original IP address This IP address should now be on the same subnet as the ICX30 HWC 5 Close your browser and open a new session Enter the new IP address of the ICX30 HWC to access the configuration webpage ...

Страница 17: ...lled in the radio Cellular devices using CDMA technology such as Verizon do not require a SIM card 2 3 1 Steps of a connection using GSM GPRS The Subscriber Identity Module SIM in the ICX30 HWC is a smartcard that securely stores the key identifying a cellular subscriber Generally you will only need to install a SIM once in the life of the cellular gateway and it may be pre installed by your ProSo...

Страница 18: ... Click APPLY CHANGES The ICX30 HWC will reboot 4 After the ICX30 HWC reboots it establishes a PPP Point to Point Protocol or dial up connection link to your cellular provider network also called registering on the network and receives an IP address 5 When the ICX30 HWC has received its IP address from your cellular provider a connection to the Internet or the cellular network is also available for...

Страница 19: ...30 HWC Industrial Cellular Gateway Configuration Webpage 3G Cellular M2M User Manual ProSoft Technology Inc Page 19 of 64 June 22 2015 6 The GSM network information is now displayed on the Status web page ...

Страница 20: ...hes for cellular service using CDMA based cellular technology 2 Your ICX30 HWC establishes a PPP Point to Point Protocol or dial up connection link to the Verizon network also called registering on the network and receives an IP address 3 When your ICX30 HWC has received its IP address from your cellular provider a connection to the Internet or the cellular network is also available for computers ...

Страница 21: ...lular M2M User Manual ProSoft Technology Inc Page 21 of 64 June 22 2015 2 4 Configuration Webpage There are four main headings of the configuration webpage Status Network Interface Advanced Setup Administrator Mouse over each heading to reveal additional sub headings ...

Страница 22: ...rial Cellular Gateway User Manual 3G Cellular M2M Page 22 of 64 ProSoft Technology Inc June 22 2015 2 4 1 Status The Status web page displays the current settings of the cellular gateway including up time IP address and cellular data usage ...

Страница 23: ...r GPS Position Fix Invalid OK Number of Satellites 0 to 10 Coordinates Longitude and Latitude Signal Level Signal level of cellular network dBm Network Type of cellular technology in use Example HSUPA for GSM WAN Status Status of cellular network connection IP IP Address of the ICX30 HWC on the WAN Sent Packets Total number of sent packets on the WAN Received Packets Total number of received packe...

Страница 24: ...Cellular M2M User Manual ProSoft Technology Inc Page 24 of 64 June 22 2015 2 4 2 Network Interface The Network Interface tab allows you to configure the WAN Wide Area Network and LAN Local Area Network of the ICX30 HWC WAN Configuration ICX30 HWC WAN configuration ...

Страница 25: ...al Password for connection assigned by the carrier upon reboot Authentication PAP Password Authentication Protocol CHAP Challenge Handshake Authentication Protocol PAP CHAP Both are used Roaming Helps ensure a mobile ICX30 HWC stays connected Data Plan Limit Enable or Disable Start Day Starting day of billing of each month Plan Size With Data Block enabled the maximum number of megabytes MB or gig...

Страница 26: ...IP Address IP address of the ICX30 HWC on the LAN Subnet Mask Subnet mask of the ICX30 HWC on the LAN Default Gateway Gateway of the ICX30 HWC on the LAN Pass Thru IP IP address on the LAN to connect to through the ICX30 HWC DHCP Enable or Disable DHCP server of the ICX30 HWC DHCP Client Range IP address range for DHCP server 1st DNS First domain name server IP address 2nd DNS Second domain name s...

Страница 27: ...eway Configuration Webpage 3G Cellular M2M User Manual ProSoft Technology Inc Page 27 of 64 June 22 2015 2 4 3 Advanced Setup The Advanced Setup tab includes the setup for port forwarding serial port digital I O and analog input ports ...

Страница 28: ...cting access to your local network MAC Filtering Description MAC Address MAC address of the device allowed to connect to the internet Dynamic DNS Dynamic DNS DDNS is a method of mapping IP addresses that are assigned to a domain name Dynamic DNS Description Service Provider Server DDNS service web page Domain Name Sets the DDNS host name or alias from DDNS server User Name Email User name to log i...

Страница 29: ...rial Port The RS 232 serial port supports the Modbus and DF1 industrial communication protocols For either protocol a master or slave s can be connected to the ICX30 HWC serial port Serial Port Description Baud Rate Baud rate used on the ICX30 HWC serial port Data Data bits Parity Parity Stop Stop bits Flow Control Flow control enable or disable Characters Timeout Number of characters the ICX30 HW...

Страница 30: ...s RTU or ASCII Add Address Mapping Client mode only WAN IP address of Modbus slave radio Start ID Client mode only Slave ID start End ID Client mode only Slave ID end DF1 Description ICX30 Serial Port Master Slave Master ICX30 HWC serial port is connected to a DF1 master Slave ICX30 HWC serial port is connected to one or more DF1 slaves Listen Port Number Master mode only Defines which DF1 service...

Страница 31: ... the first two octets are needed Ex XXX YYY 0 0 Remote Group Subnet 255 255 255 0 Remote Group FQDN Gateway mode only Remote group Fully Qualified Domain Name FQDN is user defined Ex User_test1 Aggressive Mode On Pre Shared Key Key to connect in either mode Phase 1 and 2 DH Group MODP1024 or MODP1536 Phase 1 Encryption DES 3DES AES192 or AES256 Phase 1 Authentication MD5 or SHA1 Phase 2 Encryption...

Страница 32: ...tion Optional configuration file for the VPN Certificate Authority VPN authentication that issues certificates for VPN Secure Internal Communication SIC and users Client Certificate Issued by a certificate authority as proof of identity Client Key Password to corresponding client certificate GRE Tunnel GRE tunneling provides full connectivity between two sites without using encryption GRE tunnelin...

Страница 33: ...isable GRE Tunnel Tunnel Destination Address Enter the Tunnel Destination Address Tunnel TTL TIme a packet can remain on the network before being discarded Routing Alows the configuration of multiple routes optional IP Group Enter a specific IP Group Netmask Enter a Netmask for the IP group Add Entry button Adds the IP Group and Netmask to the Routing table Delete Entry button Deletes selected ent...

Страница 34: ...m SMS Alarm Entry 4 Phone number 4 to send SMS text alarm SMS Alarm Entry 5 Phone number 5 to send SMS text alarm SMS Alarm Text Input only Low Text of alarm to be sent to phone number s when status changes from High to Low High Text of alarm to be sent to phone number s when status changes from Low to High No 2 Input or Output Toggle Output Output only Status Digital No1 OFF Digital No2 Open Drai...

Страница 35: ...n web page here Password Description Current Name Current login user name Current Password Current login password New Name New login user name New Password New login password Confirm Password Re enter the new login password NTP The Network Time Protocol NTP is used for clock synchronization between your ICX30 HWC and an NTP server NTP Description Current Time Current Year Month Day Hour Minute Sec...

Страница 36: ...kup Save Reload Description Save Settings to File Saves configuration to a file Load Settings from File Browse for the selected configuration file and click UPLOAD Restore to Factory Default Restores to ICX30 HWC factory default Logs Record system logs of ICX30 HWC activity for analysis Logs Description Enable Logs System logs enabled for review General Adjust the settings to access the configurat...

Страница 37: ...d should not exceed a maximum gain of 5 dBi under standard installation configuration In more complex installations such as those requiring long lengths of cable and or multiple connections it is imperative that the installer follow maximum dBi gain guidelines in accordance with the radio communications regulations of the Federal Communications Commission FCC Industry Canada or your country s regu...

Страница 38: ...ctor The serial port uses a standard DB9 connector for RS 232 connectivity 3 2 1 I O Terminal There are two digital input output and two analog terminals on the ICX30 HWC An SMS text message can be configured and sent to your phone upon change of the digital input s See Configuration Webpage Terminal Description D1 Digital terminal 1 can be configured as Input or Output DG Digital signal ground D2...

Страница 39: ...cription Operating input voltage range 1 6 V continuous Operating input voltage range 1 15 V within 1ms Input impedance 1 KOhm Operating output sinking current max 50 mA continuous Operating output sinking current max 200 mA within 1ms Output impedance 30 Ohm Output type Open drain Analog Inputs 12 AD input Analog Input Description CH1 Input impedance 110 Ohm 0 1 uF CH1 Input current 0 20 mA CH1 I...

Страница 40: ... when connecting the module to an Ethernet hub a 10 100 1000 Base T Ethernet switch or directly to a PC The module will detect the cable type and use the appropriate pins to send and receive Ethernet signals Ethernet cabling is like U S telephone cables but have eight conductors Some hubs have one input that can accept either a straight through or crossover cable depending on switch position In th...

Страница 41: ...2 2015 3 2 3 Serial Port Basics The use of hardware handshaking control and monitoring of signal lines depends on the requirements of the networked device If no hardware handshaking will be used the cable to connect to the port is as shown below If hardware handshaking is required the cable to connect to the port is as shown below ...

Страница 42: ...l is too weak Red Steady A duplicate IP address has been discovered on the network Non recoverable major network fault Red Blinking One or more established connections has timed out The state remains until all time out connections have been re established or a reset occurs Recoverable minor fault has occurred Amber Steady Power up sequence and tests MS Module Status Off Steady ICX30 HWC is powered...

Страница 43: ... are maximized to provide a faster throughput reaching speeds up to 2 0 Mbit s for the uplink and 7 2 Mbit s for the downlink Please check with your network provider on the availability of HSUPA 4 2 HSDPA HSDPA High Speed Downlink Packet Access is a cellular technology allowing for higher data transfer speeds In HSDPA mode of operation max speeds are up to 7 2 Mbit s in the downlink and 384 kbit s...

Страница 44: ...sing the established GSM networks EDGE provides higher transmission rates and better transmission quality for data than GPRS EDGE can carry data at speeds typically up to 384 kbit s in packet mode When EDGE is not available your ICX30 HWC will fall back to GPRS for the connection to your cellular provider to provide continued connectivity 4 5 GPRS General Packet Radio Service GPRS is packet switch...

Страница 45: ...han 1x CDMA service With the high speed connection users can experience faster downloading when accessing the Internet and retrieving e mails including large attachments and other bandwidth intensive applications EV DO is often referred to as Mobile Broadband and Cellular Broadband EV DO revision A is an enhancement on the original revision 0 adding expanded upload capabilities and a more robust c...

Страница 46: ...rity 1x and EV DO data transmissions are highly secure Originally developed based upon the spread spectrum pioneered by the US Department of Defense security in CDMA technologies is obtained by spreading the digital information contained in a particular signal of interest over multiple coded paths over a much greater bandwidth than the original signal ...

Страница 47: ...ia the Rockwell Ethernet IP communications protocol as a Class 3 client You can monitor and control remote I O as well as send PLC to SMS text messages for alarms Also PLC s and SCADA software can monitor the diagnostics of the cellular gateway 6 1 Creating a New RSLogix 5000 Project 1 Open the File menu and select NEW 2 Select your controller TYPE 3 Select the REVISION of your controller Revision...

Страница 48: ... 7 Click OK 6 1 1 Adding a 1756 ENBT to the Project 1 You will need to add a 1756 ENBT Ethernet Bridge module to the project In the Controller Organization window select I O CONFIGURATION and click the right mouse button to open a shortcut menu On the shortcut menu choose NEW MODULE 2 This action opens the Select Module dialog box Select the 1756 ENBT under the Communications directory and click O...

Страница 49: ...Cellular M2M User Manual ProSoft Technology Inc Page 49 of 64 June 22 2015 3 Enter the NAME SLOT REVISION and IP ADDRESS of the 1756 ENBT module and click OK 4 The 1756 ENBT module now appears in the Controller Organization window 5 Save the RSLogix 5000 project ...

Страница 50: ...ge Network Setup 1 An Ethernet Bridge needs to be added to the 1756 ENBT module In the Controller Organization window click the right mouse button on the 1756 ENBT to open a shortcut menu On the shortcut menu choose NEW MODULE 2 This action opens the Select Module dialog box Select the ETHERNET BRIDGE module under the Communications directory and click OK ...

Страница 51: ... This action opens the New Module dialog box ICX30 must be entered as the NAME Note The IP Address can be on the LAN or WAN This is the connection to the outside world for the 1756 ENBT A gateway may be needed if a different subnet is used 4 The ETHERNET BRIDGE now appears in the Controller Organization window under the 1756 ENBT module ...

Страница 52: ...al 3G Cellular M2M Page 52 of 64 ProSoft Technology Inc June 22 2015 5 Double click the ETHERNET BRIDGE icon in the Controller Organization window to open the Module Properties window Click on the Connection tab and check the INHIBIT MODULE box Click OK 6 Save the file ...

Страница 53: ...mporting the AOI 1 In the Controller Organization window expand the Tasks folder and subfolders until you reach the MainProgram folder 2 In the MainProgram folder double click to open the MAINROUTINE ladder 3 Select an empty rung in the routine and click the right mouse button to open a shortcut menu On the shortcut menu choose IMPORT RUNGS ...

Страница 54: ...Page 54 of 64 ProSoft Technology Inc June 22 2015 4 Navigate to the location on your PC where you saved the Add On Instruction for example Desktop Select the L5X file and click IMPORT 5 This action opens the Import Configuration dialog box showing the controller tags that will be created ...

Страница 55: ... RSLogix will indicate that the import is in progress 7 When the import is completed the new rung with the Add On Instruction will be visible as shown in the following illustration 8 The procedure has also imported new User Defined Data Types Controller Tags and the Add On instruction for your project 9 Save the project When ready download the project to the processor ...

Страница 56: ...for the next execution ICX30 CONTROL Value Description Get_Status 0 or 1 Reads status data from the ICX30 HWC This data will populate in the ICX30 STATUS tag array Reset_Status 0 or 1 Resets status counters in the ICX30 STATUS tag array Write_SMS 0 or 1 Sends SMS message from the ICX30 HWC to the target device s Maximum 160 characters Read_SMS 0 or 1 Reads SMS message being sent to the ICX30 HWC f...

Страница 57: ...t by one This tag refreshes by triggering the ICX30 CONTROL Read_SMS tag The data in this array is overwritten on every re trigger of the ICX30 CONTROL Read_SMS tag ICX30 SMS READ Value Description DateTime ASCII String Date and time of received SMS text message Phone_Number ASCII String Phone number of sender including country and area code prefixes Ex 16617165100 Text_Str ASCII String Received m...

Страница 58: ...put 2 raw value when output 1 no current 0 current flow 6 3 5 ICX30 GPS This array contains the current ICX30 HWC GPS data This array is updated by triggering the ICX30 CONTROL Get_GPS tag Caution The data in this array is overwritten on every re trigger of the ICX30 CONTROL Get_GPS tag ICX30 GPS Value Description UTC_Time Real UTC Time in HHMMSS x format H hour M minute S second Latitude Real Lat...

Страница 59: ... in the following format dddmm mmmm where d degrees and m minutes To convert the number of minutes to a decimal value use the following formula Decimal value Minutes 60 Example ProSoft Technology Headquarters Bakersfield California USA Latitude 3522 086288 N Longitude 11903 627399 W Latitude decimal degrees 35 22 086288 60 35 36810 Longitude decimal degrees 119 3 627399 60 119 06046 6 3 6 ICX30 UT...

Страница 60: ...ICX30 HWC Industrial Cellular Gateway User Manual 3G Cellular M2M Page 60 of 64 ProSoft Technology Inc June 22 2015 ...

Страница 61: ...xpediting this process 1 Product Version Number 2 System architecture 3 Network details If the issue is hardware related we will also need information regarding 1 Module configuration and associated ladder files if any 2 Module operation and any unusual behavior 3 Configuration Debug status information 4 LED patterns 5 Details about the serial Ethernet or Fieldbus devices interfaced to the module ...

Страница 62: ...a prosoft technology com Languages spoken include English Hindi North America location in California Tel 1 661 716 5100 E mail support prosoft technology com Languages spoken include English Spanish Latin America Oficina Regional Tel 1 281 2989109 E Mail latinam prosoft technology com Languages spoken include Spanish English Latin America location in Puebla Mexico Tel 52 222 3 99 6565 E mail sopor...

Страница 63: ...Ethernet Bridge Network Setup 50 Ethernet Cable Configuration 40 Ethernet Cable Specifications 40 Ethernet IP Support 47 EV DO 45 F Firmware Update 36 G General 36 GPRS 44 GRE Tunnel 32 GSM Communication AT T 43 H Hardware Installation 37 HSDPA 43 HSUPA 43 I I O Terminal 38 ICX30 CONTROL 56 ICX30 GPS 58 ICX30 IO 58 ICX30 SMS 57 ICX30 STATUS 57 ICX30 UTIL 59 ICX30 HWC Controller Tags 56 Important N...

Страница 64: ...30 HWC Industrial Cellular Gateway User Manual 3G Cellular M2M Page 64 of 64 ProSoft Technology Inc June 22 2015 V VPN Tunnel IPSEC 31 VPN Tunnel Open VPN 31 W WAN Configuration 24 Warranty Information 62 Y Your Feedback Please 2 ...

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