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ProMinent Sigma/ 1 S1Ba, Руководство по эксплуатации

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Dulcodes UV-Desinfektionsanlage

Page 29

Pr

o

Minent

®

4

Start-up/Maintenance

NOTICE

Observe the safety notes provided in Section 1.

4.1

Start-up

All general guidelines in the accompanying ”General operating instructions ProMinent

®

motordriven metering pumps and hydraulic accessories” apply.

4.2

Maintenance

NOTICE

After loosening the liquid end screws (e.g. to change the valves or diaphragm),
the screws must be retightend corsswise to the specified tightening torque.

What requires maintenance?

• Secure fit of liquid end screws.

• Secure fit of metering lines (intake and delivery sides).

• Secure fit of head valve and intake valve.

• Leakage hole at end disc for moisture (indicates possible diaphragm failure).

• Operate pump continuously for a short period of time in order to check whether
   it delivers correctly.

Maintenance intervals

General recommendation for maintenance intervals - every 3 months.

Shorter intervals are recommended if operated under load conditions (e.g. continuous operation).

The metering diaphragm is a wearing part whose service life is dependent on following
parameters:

• System backpressure.

• Operating temperature.

• Properties of medium to be metered.

The service life of the diaphragm is restricted in the case of abrasive media. In such cases, it is
recommended to check the diaphragm more frequently and to install a diaphragm failure monitor.

4.3

Replacement of wearing parts

Replacing diaphragm (see exploded diagrams in appendix!)

NOTICE

Flush liquid end first in the case of hazardous media. For this purpose, force
water or a suitable flushing agent through the intake connection of the liquid end
with a wash bottle.

왘

Set stroke length to zero with the pump running. Switch off pump.

왘

Release the six screws holding the liquid end, detach liquid end together with
screws.

왘

Release diaphragm from the push rod by jolting in counterclockwise direction and
unscrew.

왘

Screw on new diaphragm until it is firmly seated on the push rod. Mount the dosing
head with screws such that the suction connection lies at the bottom (observe the
flow through direction / arrow marks on the valves). Switch on pump. Set stroke
length to 100% and turn in screws then tighten crosswise to 4.5 

±

 0.5 Nm. Check

pump for leaks at max. pressure.

Start-up/Maintenance

Содержание Sigma/ 1 S1Ba

Страница 1: ...operating instructions are necessary to ensure the ProMinent Sigma 1 S1Ba or S1Ca metering pumps are operated safely and reliably for their intended purpose This product specific Sigma 1 operating ins...

Страница 2: ...briefly Stop pump Stop pump start pump start pump P key P Press briefly Start batch in batch operating mode only Confirm entry jump to next menu Cancel error option or continuous display Press for 2...

Страница 3: ...og 9 2 f Freq Set Analog 0 2 f Freq Set Analog 0 2 f Freq Set Analog 9 1 i mA Set Analog 0 1 i mA Set Analog 9 1 i mA Set Analog 0 1 i mA Set Analog 2 2 i mA Set Analog 0 2 i mA Set Analog 9 2 i mA Se...

Страница 4: ...Set P Set Set Set Calib Set Calib Set Set Set p 44 p 48 p 46 p 47 p 31 p 48 p 48...

Страница 5: ...1 L Analog Stop t x e Analog Stop 0 0 2 mA Analog Stop 5 6 Analog Stop 5 6 Manual Stop 5 6 Contact Stop 5 6 Batch Stop 0 8 1 Freq Manual Stop 0 8 1 Freq Contact Stop 6 5 3 N Stop Contact 0 8 1 Freq Ba...

Страница 6: ...nstructions for ProMinent Sigma 1 S1Ba S1Ca ProMinent Dosiertechnik GmbH 2002 ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 69123 Heidelberg P O Box 101760 69007 Heidelberg Germany info promi...

Страница 7: ...erflow valve with bleeder function 18 2 2 6 Diaphragm rupture sensor 20 3 Technical data 23 3 1 Technical data Sigma 1 23 3 1 1 Capacity data 23 3 1 2 Dimensions Sigma 1 25 3 1 3 Dimensions Sigma 1 wi...

Страница 8: ...ode BATCH menu 47 7 5 Settings for programmable functions SET menu 47 7 5 1 Settings for calibration function CALIB menu 47 7 5 2 Setting for auxiliary frequency function AUX menue 48 7 5 3 Settings f...

Страница 9: ...sert 4 Union nut and stainless steel insert 7 Union nut and PVDF hose nozzle 8 Union nut and stainless steel hose nozzle Version 0 With ProMinent logo standard 1 Without ProMinent logo Electrical powe...

Страница 10: ...1 4301 0 1 bar 4 With relief valve Viton seal no valve spring 5 With relief valve Viton seal with valve spring Hydraulic connection 0 Standard threaded connector according to technical data 1 Union nu...

Страница 11: ...ructions manual and the General operating instructions manual for ProMinent motor driven metering pumps and hydraulic accessoires on assembly installation and maintenance 1 2 Notes on installation sta...

Страница 12: ...ve should be provided on the delivery or intake side 1 3 Notes on maintenance and repair WARNING Only specially trained and authorized persons are permitted to carry out maintenance on metering pumps...

Страница 13: ...be quoted when making any enquiries as they enable distinct identification of the type of metering pump 2 2 Design Functional description 2 2 1 Functional description drive The ProMinent Sigma 1 diaph...

Страница 14: ...quency should be selected to achieve good mixing properties 2 2 2 Stroke movement Set stroke length dependent on the required delivery capacity Product description S1Ba S1Ca Fig 5 75 30 Fig 4 Delivery...

Страница 15: ...17 Q l h 0 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 0 0 2 0 4 0 6 0 8 0 10 0 12 0 S1Ba10050 S1Ba12035 S1Ba12017 Q l h 0 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 0 10 20 30 40 50 60 70 80 90 100 S1Ba07065 S1Ba...

Страница 16: ...0 100 0 120 0 140 0 0 10 20 30 40 50 60 70 80 90 100 S1Ba04120 S1Ba04084 S1Ba07042 Q l h 0 0 20 0 40 0 60 0 80 0 100 0 120 0 140 0 160 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 S1Ba04120 S1Ba04084 S1Ba070...

Страница 17: ...safety diaphragm 13 separates the drive housing from the delivery unit and protects the drive from corrosion in the event of the diaphragm failing Delivery is based on the interaction between intake v...

Страница 18: ...Initially the overflow valve illustrated under item 102 operates as a simple directly control safety valve As soon as the pressure set with spring item 132 is exceeded the effective pressure raises ba...

Страница 19: ...as far as it will go open Priming aid for starting up pump against pressure The force of spring item 132 relieves ball item 130 which is controlled by the lower spring force of bleeder spring item 133...

Страница 20: ...r intended purpose To protect the system from impermissible overpressure which has other causes than the pressure generated by the metering pump The pump must not be operated without the bypass line c...

Страница 21: ...will continue to run An error message electrical signal is given A function plug is supplied which allows the pump to continue operating after a fault has occurred diaphragm rupture failure of the di...

Страница 22: ...steel 1 4571 PTFE PVDF Electrical data for the diaphragm breakage sensor 30 V DC 1 A or 125 V AC 0 6 A or 250 V AC 0 3 A The diaphragm sensor is a N C relay NOTICE Before commencing operation install...

Страница 23: ...017 SST 12 17 4 0 73 7 3 4 10 11 12035 PVT 12 35 4 0 143 7 3 4 10 8 12035 SST 12 35 4 0 143 7 3 4 10 11 10050 PVT 10 50 4 0 200 7 3 4 10 8 10050 SST 10 50 4 0 200 7 3 4 10 11 10022 PVT 10 22 5 1 73 6...

Страница 24: ...5 12 5 04120 PVT 4 58 144 120 38 240 200 3 1 15 8 5 04120 SST 4 58 144 120 38 240 200 3 1 15 12 5 Values for S1Ca Technical data Materials in contact with chemicals Material Liquid end Suction Seals B...

Страница 25: ...10 277 297 84 96 3 36 3 10050 07065 PVT V A Sigma 12017 12035 10022 10044 DN 10 233 146 G 3 4 A 89 109 275 295 88 96 3 36 3 10050 07065 SST Sigma 12017 12035 10022 10044 DN 10 233 146 G 3 4 A 89 109 2...

Страница 26: ...10022 10044 DN 10 233 147 G 3 4 A 61 81 271 291 84 96 3 36 3 10050 07065 PVT V A Sigma 12017 12035 10022 10044 DN 10 233 146 G 3 4 A 60 80 269 289 88 96 3 36 3 10050 07065 SST Sigma 12017 12035 10022...

Страница 27: ...3 ph IP 55 230 V 400 V 50 60 Hz 0 09 kW R Version with external fan 1 PH 230 v 50 60 Hz and PTC 1 ph IP 55 230 V 50 60 Hz 0 09 kW V Three phase motor with integrated speed changer For more details yo...

Страница 28: ...5 V to 24 V max 10 mA Pin 2 brown OUT open collector 24 V 20 mA Pin 3 green GND Pulse width low 4 ms depending on gearbox and power frequency b Stroke sensor Identcode characteristic Stroke sensor 3 5...

Страница 29: ...rt whose service life is dependent on following parameters System backpressure Operating temperature Properties of medium to be metered The service life of the diaphragm is restricted in the case of a...

Страница 30: ...nd tap the PTFE ball seat disk lightly with a brass rod and a hammer weighing about 300 g Let the valves such in the wet state IMPORTANT The suction and pressure valves of the metering head and the ov...

Страница 31: ...put switch function or by reconnecting the pump to the mains NOTICE If the pump has been switched off by the thermal overload protection check that it is not permanently overloaded IMPORTANT S1Ca Pump...

Страница 32: ...tions for ProMinent gamma L and ProMinent Sigma versions with PROFIBUS Functions The following functions can be selected using the SET menu Calibrate function The S1Ca can be operated in all operating...

Страница 33: ...icator green This indicator is lit as long as the S1Ca is operating correctly It goes out briefly with every stroke Warning indicator yellow This warning light appears if the S1Ca electronics detect a...

Страница 34: ...ns lead with plug Must be plugged in unless cable attached Relay input specification Fault indicating relay N C fault indicating relay the relay closes immediately after the power is switched on and o...

Страница 35: ...alarm signal pump stops Pause function brown and black closed pump metering brown and black open alarm pump stopped External contact white and black closed start contact for pump note pause function b...

Страница 36: ...ce 10 k Controller zero volts contact approx 0 5 mA semi conductor residual voltage 0 7 V Controller type 1 see identity code Pin 1 Pause input activating function Voltage at open contacts approx 5 V...

Страница 37: ...trol 2 blue alarm 1 black GND Diaphragm rupture sensor 3 blue analogue 2 white contact 1 brown pause 4 black GND 5 grey auxiliary Circuit examples overleaf External activation Diaphragm rupture sensor...

Страница 38: ...alogue 2 white contact 1 brown pause 4 black GND 5 grey auxiliary 3 blue analogue 2 white contact 1 brown pause 4 black GND 5 grey auxiliary 3 blue analogue 2 white contact 1 brown pause 4 black GND 5...

Страница 39: ...nd right hand edges of the relay cover and tilt the front end slightly to the left see fig 18 Push the relay component through the relay opening holding the upper corner of the lower edge against the...

Страница 40: ...uency In AUX menu the S1Ca is in the AUX menu Pause The S1Ca has been stopped using the pause function external Error A fault has occurred and the pump has been stopped Mem An additional memory functi...

Страница 41: ...e entry is cancelled and you will return to a continuous display i 1x 2x 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 i P Incremental change Iof a value Press the i key 1x you can toggle between altering the digit...

Страница 42: ...the connected accessories see overview continuous displays 7 2 Change to settings mode If you hold down the P key for 2 seconds in any continuous display the S1Ca will change to the settings mode If C...

Страница 43: ...mable function settings menus appear in all operating modes Calibrate CALIB menu Auxiliary frequency AUX menu Flow FLOW menu available only if flow monitor is connected See also section 7 5 Further se...

Страница 44: ...uous display g l a n a Set e v r u c Set Analog n o r e Set Analog Set Analog 0 4 o 1 i Analog mA Set 0 2 1 2 f Analog Freq Set 0 6 o 1 f Analog Freq Set 0 6 1 2 i Analog mA Set t e s Straight line Th...

Страница 45: ...the signal current The smallest processable difference between I1 and I2 is 4 mA Error processing In the ER error menu option you can activate an error processing function for the curve mode An error...

Страница 46: ...For every 1 pulse 1 stroke is activated At a factor of 2 For every 1 pulse 2 strokes are activated At a factor of 25 For every 1 pulse 25 strokes are activated Explanation of decrease At a factor of 1...

Страница 47: ...s diagram fold out page The batch operating mode is intended for large dosing quantities Metering can be actuated by pressing the P key or via a pulse from the external control socket The number of in...

Страница 48: ...level in the measuring cylinder and the stroke length Select the CALIB menu and go the first menu option using the P key Select ON using an arrow key and change to the next menu option using the P key...

Страница 49: ...first menu option you can choose CODE 1 or CODE 2 both use the same number Select CODE 1 to prevent access to the settings mode in the overview operating settings diagram fold out page In the next men...

Страница 50: ...on settings Current settings will be deleted Change to settings mode WeIf you press the P key for 2 s in any continuous display the S1Ca will change to settings mode see section 7 If CODE 1 is set the...

Страница 51: ...8 2 Remote control Remote control of the S1Ca is possible via a control cable or PROFIBUS see Section 5 3 and Chapter 7 Supplementary instructions for ProMinent gamma L and ProMinent Sigma versions w...

Страница 52: ...f the stroke memory Remedy Press the P key saved data will be deleted Change S1Ca set up Red LED display is lit Error and FLOW flash in the display Cause Dosing monitor not properly connected Remedy C...

Страница 53: ...s Cause The pump is calibrated and the stroke length deviates by more than 10 from the value at the time of calibration Remedy Reset the stroke length or calibrate the pump again to the desired stroke...

Страница 54: ...230 V 50 60 Hz 0 09 kW Optional external control via 0 4 20 mA Speed controllers in metal casing Identcode characteristic Z The speed controller kit comprises a speed changer and a 0 09 kW variable s...

Страница 55: ...IMV1 Bemessungsdrehzahl 1370 1630 U min mounting rated speed rpm forme de construction vitesse nominale t mn Bemessungsleistung 0 09 kW kW W rmeklasse F rated output temperature class puissance nomin...

Страница 56: ...Page 56 ProMinent Dulcodes UV Desinfektionsanlage EC Declaration of Conformity...

Страница 57: ...types 04084 04120 07042 Valve spring Valve ball Ball seat Spare parts kit FM 120 PVT Order No 1010543 The listed items are constituent parts of the spare part kit Subject to technical modifications Fi...

Страница 58: ...5 10044 10022 Delivery unit Sigma 1 120 PVT V A for identity code types 04120 04084 07042 Overflow valve assy 12 bar PVA Order No 1018572 Overflow valve assy 10 bar PVA Order No 1018947 Overflow valve...

Страница 59: ...SST Order No 809459 Diaphragm FM 050 Order No 1010279 Diaphragm FM 065 Order No 1010282 Valve assy DN 10 SST Order No 809459 Spare parts kit FM 50 SST without valve Order No 1010554 Spare parts kit FM...

Страница 60: ...gma 1 120 SST for identity code types 04084 04120 07042 Valve assy DN 15 SST Order No 809404 Diaphragm FM 120 Order No 1010285 Valve assy DN 15 SST Order No 809404 Spare parts kit FM 120 SST without v...

Страница 61: ...065 10044 10022 Delivery unit Sigma 1 120 SST V A for identity code types 04120 04084 07042 Fig 29 61_05 104_01_01 03_02 Overflow valve assy 12 bar SSA Order No 1005625 Overflow valve assy 10 bar SSA...

Страница 62: ...No 1009848 S1Ba Retrofit kit double diaphragm FM 120 Order No 1009850 S1Ca Retrofit kit double diaphragm FM 050 Order No 1009847 S1Ca Retrofit kit double diaphragm FM 065 Order No 1009849 S1Ca Retrofi...

Страница 63: ...ge Page 63 ProMinent Wiring diagram Stroke actuator wiring diagram Stroke adjuster wiring diagram L N PE Input Output Actual valve ground Actual valve I o U Setpoint I o U Setpoint ground 4 3 2 1 3 2...

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