ProMinent gamma/ X Скачать руководство пользователя страница 138

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Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

LCD screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Leakage hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59, 60

Level switch . . . . . . . . . . . . . . . . . . . . . . . . 23, 36, 38

Linear curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Lost in hyperspace . . . . . . . . . . . . . . . . . . . . . . . . . 42

Lower side band . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

mA Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 48

mA output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 59

Main display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Mains cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 24, 46

Material specifications . . . . . . . . . . . . . . . . . . . . . . . 80

Maximum capacity . . . . . . . . . . . . . . . . . . . . . . . . . 45

Maximum metering rate . . . . . . . . . . . . . . . . . . . . . . 45

Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46, 48

Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51, 58

Metering profiles . . . . . . . . . . . . . . . . . . . . . . . . 20, 51

Metering pumps with bleed valve . . . . . . . . . . . . . . . 31

Metering pumps with self-bleeding . . . . . . . . . . . . . . 31

Metering pumps without integral relief valve . . . . . . . . 32

Metering pumps without self-bleeding . . . . . . . . . . . . 28

Minimum Stroke Length . . . . . . . . . . . . . . . . . . . . . . 79

Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Nominal pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Normal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Operating indicator (green) . . . . . . . . . . . . . . . . . 15, 24

Operating menu . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Operating mode selection . . . . . . . . . . . . . . . . . . . . 45

Operating Modes . . . . . . . . . . . . . . . . . . . . . . . 22, 24

Operating overview . . . . . . . . . . . . . . . . . . . . . . . . 129

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Optimum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . 115

Out-gassing . . . . . . . . . . . . . . . . . . . . . . . . . . . 50, 54

Overview of Equipment . . . . . . . . . . . . . . . . . . . . . . 14

Pacing relay . . . . . . . . . . . . . . . . . . . . . . . . . . . 39, 40

Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44, 63

Pause . . . . . . . . . . . . . . . . . . . . . . . 23, 24, 35, 36, 59

Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . 78

Polarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Power consumption . . . . . . . . . . . . . . . . . . . . . . . . 80

Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Pressure display . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Pressure stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Pressure unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 64

Priming pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Priming time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Protection against contact and humidity . . . . . . . . . . . 81

Protection class . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Protection menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Pulse control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Pump active . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Qualification of personnel . . . . . . . . . . . . . . . . . . . . 11

Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23, 38, 57

Relay polarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Relay type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Relevant EC directives . . . . . . . . . . . . . . . . . . . . . 128

Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Replacement position . . . . . . . . . . . . . . . . . . . . . . . 70

Replacing the diaphragm . . . . . . . . . . . . . . . . . . . . . 70

Replacing the dosing head . . . . . . . . . . . . . . . . . . . 56

Reproducibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Return line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Return pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 31

Safety Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety declaration form . . . . . . . . . . . . . . . . . . . . . . 13

Safety requirements . . . . . . . . . . . . . . . . . . . . . . . . 81

Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Secondary display . . . . . . . . . . . . . . . . . . . . . . . . . 16

Secondary displays . . . . . . . . . . . . . . . . . . . . . 44, 136

SEK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

SEK types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Self-Bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Semiconductor switch . . . . . . . . . . . . . . . . . . . . 39, 40

Serial number . . . . . . . . . . . . . . . . . . . . . . . . 45, 128

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Set up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Set up mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Set Up, chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Set-up overview . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Shipping weight . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Side band . . . . . . . . . . . . . . . . . . . . . . . . . . 48, 49, 50

Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Slow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Sound pressure level . . . . . . . . . . . . . . . . . . . . . 12, 82

Standard installation . . . . . . . . . . . . . . . . . . . . . . . . 33

Starting a batch . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23, 24

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Stroke counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Stroke length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Stroke length, manual . . . . . . . . . . . . . . . . . . . . . . . 50

Stroke rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Suction stroke . . . . . . . . . . . . . . . . . . . . 20, 21, 50, 52

Summer time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Sunday . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Supplementary information . . . . . . . . . . . . . . . . . . . . 2

Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Switch-on counter . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Test (function) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45, 61

Total number of strokes . . . . . . . . . . . . . . . . . . . . . . 45

Total operating time . . . . . . . . . . . . . . . . . . . . . . . . 45

Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Index

138

Содержание gamma/ X

Страница 1: ...ons 2006 42 EC Part no 984586 BA G 044 04 15 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installation or opera...

Страница 2: ...level 1 Menu level 2 Menu level Menu paths Software interface text Information This provides important information relating to the correct operation of the unit or is intended to make your work easier...

Страница 3: ...1 2 Installation of Metering Pumps With Bleed Valve 31 8 1 3 Installation of Metering Pumps With Self bleeding SEK Type 31 8 2 Basic installation notes 32 9 Installation Electrical 34 9 1 Supply volt...

Страница 4: ...ical Data 78 17 1 Performance Data 78 17 2 Accuracy 79 17 2 1 Standard Liquid End 79 17 2 2 Self Bleeding Liquid End 79 17 3 Viscosity 79 17 4 Material specifications 80 17 5 Electrical Data 80 17 6 T...

Страница 5: ...valve spring for more high viscosity media 9 Self bleeding with bypass SEK Hydraulic connector 0 Standard connection in line with technical data 5 Connector for 12 6 hose suction side standard 9 Conne...

Страница 6: ...n valve 2 m suction line 5 m metering line 4 Multifunctional valve and accessories Control version 0 Manual external contact with pulse control 3 Manual external contact with pulse control analogue 0...

Страница 7: ...n for simple adjustment with volume proportional metering tasks n Stroke rate adjustment in 1 stroke hour increments from 0 12 000 strokes h n Electronic stroke length adjustment continuous from 0 100...

Страница 8: ...ing instructions n Observe the general limitations with regard to viscosity limits chem ical resistance and density see also ProMinent resistance list in the Product Catalogue or at www prominent com...

Страница 9: ...when working on the pump Take appropriate protective measures before working on the pump e g safety glasses safety gloves Observe the safety data sheet for the feed chemical Drain and flush the liqui...

Страница 10: ...le feed chemical can damage the wetted parts of the pump Take into account the resistance of the wetted materials when selecting the feed chemical see the ProMinent Product Catalogue or visit our home...

Страница 11: ...sport unpacking Instructed person Assembly Technical personnel service Planning the hydraulic installation Qualified personnel who have a thorough knowledge of metering pumps Hydraulic installation Te...

Страница 12: ...instructed and if required trained in the tasks assigned to him her and possible dan gers that could result from improper behaviour as well as having been instructed in the required protective equipm...

Страница 13: ...page CAUTION Danger of material damage The device can be damaged by incorrect or improper storage or transportation The unit should only be stored or transported in a well packaged state preferably in...

Страница 14: ...2 3 4 5 6 7 1 2 3 4 5 6 7 8 2 3 1 6 7 A B C P_G_0053_SW Fig 3 A Liquid end with PV bleed valve B Liquid end with NP bleed valve C Self bleeding liquid end SEK 1 Discharge valve 2 Backplate 3 Dosing h...

Страница 15: ...tor yellow 9 Operating indicator green 10 Diaphragm rupture indicator terminal 11 External control terminal 12 Dosing monitor terminal 13 Level switch terminal 14 Slot for relay and optional modules 5...

Страница 16: ...mA i 4 mA i 4 mA B0605 a b i 4 mA Fig 6 a Continuous display with warning message b Continuous display with fault message Explanation of the symbols in the following tables The above Figure Part a sho...

Страница 17: ...and BATCH operating modes The auxiliary function Stroke memory has been set The pump is in ANALOGUE operating mode The Curve linear type of processing is set The pump is in ANALOGUE operating mode Th...

Страница 18: ...ibrated state in l or l h or in gal or gal h 5 2 2 Key Functions Key Application In the continuous displays In the menu Back press Move back to the previous menu point or a continuous display without...

Страница 19: ...Refer to the Set up Basics chapter to adjust figures Overview of Equipment and Control Elements 19...

Страница 20: ...the flow to be precisely matched to the requirements of the particular applica tion This ensures that the user can set the optimum discharge stroke for his application as required Pos Discharge stroke...

Страница 21: ...naccurate metering with high viscosity feed chemicals namely the incomplete filling of the liquid end With gaseous feed chemicals the slow suction stroke prevents cavitation and conse quently increase...

Страница 22: ...epressurised state due to the integral back pressure valve 6 5 Operating Modes Operating modes are selected via the Operating modes menu Refer to the Hierarchy of Operating Modes Functions and Fault S...

Страница 23: ...number of defective strokes after which the pump is switched off can be set in the Settings menu Information about the liquid level in the dosing tank is reported to the pump A two stage level switch...

Страница 24: ...icator red A fault message is pending undefined operating status Warning indicator yellow A warning message is pending Operating indicator green The pump is ready for operation At each stroke Stroke r...

Страница 25: ...of the liquid end are not vertical they cannot close correctly Ensure that the suction and discharge valves are upright with self bleeding liquid ends the bleed valve Several metering pumps can be ar...

Страница 26: ...olts and washers for fixing the assembly foot Bolt Type Size Washer DELTA PT bolt 50 WN5412 5452 A5 3 DIN 125 PT bolt 50 WN1441 1411 KA B Flat head bolt M5 DIN EN ISO 7045 A5 3 DIN 125 Allen bolt M5 D...

Страница 27: ...ing of feed chemical spraying around Feed chemical can spray out of the hydraulic components if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system Discon...

Страница 28: ...f all hydraulic components please refer to the product specific operating instructions and system documentation Never allow the metering pump to run against a closed shut off device Install a relief v...

Страница 29: ...zle 4 and widen if necessary Ensure that the O ring and flat seal 5 is properly fitted to the valve 6 Never re use used PTFE seals An installation sealed in this way is not watertight This type of sea...

Страница 30: ...Front clamp ring 5 Valve CAUTION Warning of feed chemical spraying around Connections can come loose in the event that hose lines are installed incorrectly on stainless steel valves Only use PE or PT...

Страница 31: ...riming pressure on the suction end is at least equal to the return line pressure Back pressure in the return line restricts the bleeding function In contrast it is possible to operate the pump with ba...

Страница 32: ...g hydraulic components Hydraulic components can rupture if the maximum permis sible operating pressure is exceeded Never allow the metering pump to run against a closed shut off device With metering p...

Страница 33: ...stallation 1 Main line 2 Storage tank Symbol Explanation Symbol Explanation Metering pump Foot valve with filter meshes Injection valve Level switch Multifunctional valve Manometer Legend for hydrauli...

Страница 34: ...etely installed electrical options can allow moisture into the inside of the housing Fit appropriate modules into the slot on the front of the pump or use the original blank cover to seal it in a leak...

Страница 35: ...control Terminal The external control terminal is a 5 pole panel terminal It is compatible with 2 and 4 pole cables Only use a 5 pole cable with the Auxiliary capacity Auxiliary frequency and mA inpu...

Страница 36: ...same time pin 1 and pin 4 must also be connected to each other The pump capacity and or stroke rate can be controlled by a current signal The current signal is connected between pin 3 and pin 4 In add...

Страница 37: ...g monitor Electrical interface Data Value Unit Voltage with open contacts 5 V Input resistance 10 k Control via n potential free contact load 0 5 mA at 5 V or Pin Function 4 wire cable 1 Power supply...

Страница 38: ...act 230 V 8 A X 4 fault indicating relay Pacing relay N O N O 24 V 24 V 100 mA 100 mA X X C fault indicating relay 4 20 mA output N O 24 V 100 mA X Relay type switches in the event of Relay type Level...

Страница 39: ...green NC normally closed red 4 brown C common black 9 2 5 3 Output for Other Relays Identity code 4 A fault indicating and a pacing relay can optionally be ordered refer to ordering information in th...

Страница 40: ...us relay identity code C A relay combined with a current output can optionally be ordered The relay either switches off the pump as a fault indicating relay in the event of a fault on the pump and wit...

Страница 41: ...idual voltage at Ioff max 1 A 0 4 V Maximum current 100 mA Maximum voltage 24 VDC Pacing pulse duration approx 100 ms To pin VDE cable Contact Relay 1 yellow Current output 4 green Current output 3 wh...

Страница 42: ...e Makro operating mode Information Menu German English Language Language German Menu Information Path derived Language Language English German Save Menu Information Path operating instructions Languag...

Страница 43: ...Changing from one figure to its initial figures b Changing the figure c Returning from the last figure to the complete figure to correct a wrong figure for example0 Changing a complete number Turn the...

Страница 44: ...ontinuous display shows different information which cannot be adjusted in the secondary display see overview Continuous displays and secondary displays in the appendix You can access secondary display...

Страница 45: ...s follows 1 Information 2 Settings 3 Service 4 Language 11 1 Information Menu Information The Information provides information on your pump and certain parame ters and counters The number and type can...

Страница 46: ...he maximum stroke rate can be set in Contact operating mode It should normally be set to 12 000 strokes hour You can also activate the Memory function extension memory identi fier When Memory is activ...

Страница 47: ...1 stroke is executed after 2 pulses With a factor of 0 1 1 stroke is executed after 10 pulses With a factor of 0 75 1 stroke is executed once after 2 pulses then 1 stroke is executed twice after 1 pul...

Страница 48: ...not be processed up to the maximum capacity of the stroke memory of 4 200 000 000 strokes If this maximum capacity is exceeded the pump goes into fault mode CAUTION The pump maintains its stroke rate...

Страница 49: ...B0088 Fig 31 Frequency current diagram for Linear curve Plot a diagram similar to the one above with values for I1 F1 and I2 F2 so that you can set the pump as desired The smallest processable differe...

Страница 50: ...g volume or dosing time instead of stroke length and stroke rate The other selection points will also appear in the operating menu refer to the chapter Operating Menu for gamma X complete in the appen...

Страница 51: ...r application This ensures that the user can set the optimum discharge stroke for his application as required Pos Discharge stroke Application A optimum For maximum accuracy when metering and the very...

Страница 52: ...roke It is possible to selectively also slow the suction stroke with all these metering profiles for the discharge stroke see In this way it is possible to prevent the main cause of inaccurate meterin...

Страница 53: ...m stroke rate Strokes min Normal 200 HV1 160 HV2 120 HV3 80 11 2 4 3 Pressure Stage Menu Information Settings Metering Pressure stage You can use the programmable function Pressure stage to reduce the...

Страница 54: ...Monitoring 11 2 4 4 1 Air lock Menu Information Settings Metering Monitoring Air lock Should a message and the Air lock symbol appear this may mean that there is gas in the liquid end if Warning or E...

Страница 55: ...hemical t1 t2 Q1 Q2 P_G_0071_SW 1 Use the Clickwheel to scroll through the continuous display to check whether litres or gallons have been selected 2 If the incorrect volume unit has been selected cor...

Страница 56: ...e pump returns to the Menu Information Settings menu 11 2 6 System Menu Information Settings System The System menu splits into the following sub menus 1 Dosing head 2 Volume unit 3 Pressure unit 11 2...

Страница 57: ...Information Settings Inputs Outputs Auxiliary capacity Auxiliary frequency The programmable function Auxiliary capacity Auxiliary frequency permits the switch over to an additional capacity stroke rat...

Страница 58: ...e Pause Metering Batch The relay changes its state as soon as a batch has been processed Stroke rate The relay switches at every stroke Option The relay has the option of the module plugged in e g the...

Страница 59: ...e 11 2 7 6 Flow Control Menu Information Settings Inputs Outputs Flow control The setting options for the Flow control function only exists if a flow control has been electrically installed The symbol...

Страница 60: ...y Cycle and Duration 3 By the Air lock internal signal 4 If one of the two signals occurs Both Detailed explanation 1 If Off has been selected in the menu this function is deactivated 2 If Periodicall...

Страница 61: ...ed until this state has been cleared If the pump switched to Stop state during the bleed procedure the pump control jumps immediately to phases 5 and 6 see above This definitely cancels the bleed proc...

Страница 62: ...t Point none Lock menu X Lock all X X STOP STOP START START 1 Setting mode Continuous display Stop start pump Priming Start batch only in Batch operating mode Acknowledging errors Check adjustable val...

Страница 63: ...the last cali bration or the last deletion 11 3 4 Diaphragm Replacement Menu Information Service Diaphragm replacement You can move the slide rod into the replacement position here with To replacement...

Страница 64: ...s STOP START again Press Priming Turn the Clickwheel to extend of shorten the priming time during priming In Batch operating mode Press the Clickwheel in the Push contin uous display Press the Clickwh...

Страница 65: ...TART START 1 Setting mode Continuous display Stop start pump Priming Start batch only in Batch operating mode Acknowledging errors Check adjustable values 2 Changing directly changeable variables B059...

Страница 66: ...ead to problems when pumping Use only original spare parts Use the correct spare parts kits In the event of doubt refer to the exploded views and ordering information in the appendix Interval Maintena...

Страница 67: ...e bleed valve is tight n Check the discharge and bypass line for kinks n Check that the bleed valve is operating correctly Under normal loading approx 30 of continuous operation Under heavy loading e...

Страница 68: ...ed during repair work Protect yourself against the feed chemical in case it is hazardous Read the safety data sheet on the feed chemical CAUTION Warning of feed chemical spraying around Feed chemical...

Страница 69: ...14 1 Cleaning Valves Warning of faulty operation Refer to the exploded drawings in the appendix when working on the unit Repairs 69...

Страница 70: ...connectors on the discharge and suction side 4 With types with coarse fine bleed valve Firstly remove the coarse fine bleed valve grip then lift off the cover of the liquid end with a screw driver P_G...

Страница 71: ...direction until it is sitting tightly 17 Place the dosing head 2 with the screws 1 onto the diaphragm 3 and the backplate 4 ensure that the suction connector points downwards when the pump is in its...

Страница 72: ...lphone material 4 Test the connected diaphragm rupture indicator fully immerse the tapered section at the front in water The continuous display indicates a diaphragm rupture 5 Thoroughly dry the diaph...

Страница 73: ...ome into con tact with oxygen 15 1 Faults Without a Fault Message Fault description Cause Remedy Personnel Pump does not prime in spite of full stroke motion and bleeding Minor crystalline deposits on...

Страница 74: ...nalogue menu and the control current has fallen below 4 mA Clear the cause of the low control current or switch the programming of the fault behaviour to off see chapter Set Up Settings Operating mode...

Страница 75: ...m rupture The diaphragm is broken Replace the diaphragm and clean the diaphragm rupture indicator refer to the Repair chapter Technical per sonnel The identifier p appears followed by the message Over...

Страница 76: ...e working on the pump WARNING Fire hazard with flammable media Only with combustible media These may start to burn when combined with oxygen During filling and draining of the liquid end an expert mus...

Страница 77: ...e environment Separate the battery from the remaining parts Note the pertinent regulations currently applicable in your country CAUTION Environmental hazard due to electronic waste There are electroni...

Страница 78: ...5 0414 4 12 0 1 00 8x5 2 0 1 8 0 5 0220 2 18 0 1 50 12x9 2 0 1 8 0 5 1009 10 8 0 0 67 8x5 3 0 1 8 0 5 0715 7 12 0 1 00 8x5 2 5 1 8 0 5 0424 4 20 0 1 67 12x9 2 5 1 8 0 5 gamma X metering pumps with do...

Страница 79: ...outgassing media and when operating with air bubbles no dosing accuracy or reproducibility can be provided The recommended minimum stroke length with self bleeding dosing pumps is 50 17 3 Viscosity Th...

Страница 80: ...04 Ceramic PTFE Ceramic Self bleeding design only in material versions PP and NP with a valve spring made of Hastelloy C and a PVDF valve insert Diaphragm with PTFE coating FKM fluorine rubber Housing...

Страница 81: ...0068 2 30 2005 17 8 Degree of Protection and Safety Requirements Protection against accidental contact and humidity IP 65 according to DIN EN 60529 Degree of protection 1 mains power connection with p...

Страница 82: ...to the gamma L product range is not guaranteed for the fol lowing points n External dimensions of the pump n Distance between the support surface for the mounting foot and the centre of the dosing he...

Страница 83: ...18 Exploded Drawings and Ordering Information 18 1 Exploded drawings 1 5 1 8 6 P_G_0032_SW Fig 39 Liquid end gamma X 1602 1604 PP_2 Exploded Drawings and Ordering Information 83...

Страница 84: ...PT2 Liquid end 1050931 1050900 1050942 Spare parts kit 1001646 1001654 1023109 Diaphragm 1000246 1000246 1000246 PPE2 PPB2 PPT2 Liquid end 1050932 1050901 1050943 Spare parts kit 1039989 1039987 10353...

Страница 85: ...Spare parts for liquid end gamma X 0708 1009 0220 0424 PP_2 Item Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0708 1009 0220 0424 PP_2 Exploded Drawings...

Страница 86: ...50903 1050945 Spare parts kit 1001649 1001657 1023112 Diaphragm 1000249 1000249 1000249 PPE2 PPB2 PPT2 Liquid end 1050935 1050924 1050946 Spare parts kit 1051096 1051085 1051129 Diaphragm 1045456 1045...

Страница 87: ...re parts for liquid end gamma X 0245 PP without bleed valve Item Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0245 PP without bleed valve Exploded Drawi...

Страница 88: ...re parts kit 1051097 1051086 1051130 Diaphragm 1045443 1045443 1045443 1 5 1 8 6 P_G_0035_SW Fig 42 Liquid end gamma X 0245 without bleed valve Liquid end gamma X 1602 2504 NP with and without bleed v...

Страница 89: ...001723 1023109 Diaphragm 1000246 1000246 1000246 NPE NPB NPT Liquid end with bleed valve 1051175 1051163 1051179 Liquid end without bleed valve 1051176 1051174 1051180 Spare parts kit 1039988 1039986...

Страница 90: ...gamma X 0708 1009 0220 0424 NP with and without bleed valve Item Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0708 1009 0220 0424 NP with and without bl...

Страница 91: ...0957 1050991 Spare parts kit 1001718 1001726 1023112 Diaphragm 1000249 1000249 1000249 NPE NPB NPT Liquid end with bleed valve 1050969 1050952 1050986 Liquid end without bleed valve 1050975 1050958 10...

Страница 92: ...for liquid end gamma X 0245 NP with and without bleed valve Item Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0245 NP with and without bleed valve Explo...

Страница 93: ...0 1050953 1050987 Liquid end without bleed valve 1050976 1050959 1050993 Spare parts kit 1051119 1051108 1051130 Diaphragm 1045443 1045443 1045443 Liquid end gamma X 0245 with and without bleed valve...

Страница 94: ...parts for liquid end gamma X 1602 1604 PVT with bleed valve Item Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 1602 1604 PVT with bleed valve Exploded Dr...

Страница 95: ...parts kit 1023109 Diaphragm 1000246 PVT Liquid end 1050995 Spare parts kit 1035332 Diaphragm 1034612 Liquid end gamma X 1602 with bleed valve Liquid end gamma X 1604 with bleed valve Exploded Drawings...

Страница 96: ...r liquid end gamma X 0708 1009 0220 0424 PVT with bleed valve Item Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0708 1009 0220 0424 PVT with bleed valve...

Страница 97: ...pare parts kit 1023112 Diaphragm 1000249 PVT Liquid end 1050998 Spare parts kit 1051129 Diaphragm 1045456 Liquid end gamma X 0708 1009 with bleed valve Liquid end gamma X 0414 0715 with bleed valve Li...

Страница 98: ...parts kit for liquid end gamma X 0245 PVT without bleed valve Item Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0245 PVT without bleed valve Exploded Dr...

Страница 99: ...s kit 1051130 Diaphragm 1045443 1 1 6 P_G_0049_SW P_G_0049_SW Fig 48 Liquid end gamma X 0245 without bleed valve Liquid end gamma X 1604 0220 0424 PV HV for high viscosity feed chemicals Exploded Draw...

Страница 100: ...s kit 1035342 Diaphragm 1034612 PV HV Liquid end 1051001 Spare parts kit 1019067 Diaphragm 1000248 PV HV Liquid end 1051002 Spare parts kit 1019069 Diaphragm 1000249 PV HV Liquid end 1051003 Spare par...

Страница 101: ..._SW Fig 49 Spare parts for liquid end gamma X 1602 1604 TTT Item Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 1602 1604 TTT Exploded Drawings and Orderi...

Страница 102: ...nd 1051016 Spare parts kit 1001739 Diaphragm 1000246 TTT Liquid end 1051017 Spare parts kit 1035331 Diaphragm 1034612 Liquid end gamma X 1602 Liquid end gamma X 1604 Exploded Drawings and Ordering Inf...

Страница 103: ...W Fig 50 Liquid end gamma X 0708 1009 0220 0424 TTT Item Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0708 1009 0220 0424 TTT Exploded Drawings and Orde...

Страница 104: ...TTT Liquid end 1051019 Spare parts kit 1001742 Diaphragm 1000249 TTT Liquid end 1051020 Spare parts kit 1051151 Diaphragm 1045456 Liquid end gamma X 0708 1009 Liquid end gamma X 0414 0715 Liquid end...

Страница 105: ...043_SW Fig 51 Spare parts kit for liquid end gamma X 0245 TTT Item Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0245 TTT Exploded Drawings and Ordering...

Страница 106: ...TTT Liquid end 1051021 Spare parts kit 1051152 Diaphragm 1045443 1 8 6 5 1 P_G_0044_SW Fig 52 Liquid end gamma X 0245 Liquid end gamma X 1602 2504 SST Exploded Drawings and Ordering Information 106...

Страница 107: ...5 Discharge valve 6 Diaphragm 8 Suction valve SST Liquid end 1051004 Spare parts kit 1001731 Diaphragm 1000246 SST Liquid end 1051005 Spare parts kit 1035331 Diaphragm 1034612 Liquid end gamma X 1602...

Страница 108: ...pare parts kit for liquid end gamma X 0708 1009 0220 0424 SST Item Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0708 1009 0220 0424 SST Exploded Drawing...

Страница 109: ...SST Liquid end 1051007 Spare parts kit 1001734 Diaphragm 1000249 SST Liquid end 1051008 Spare parts kit 1051139 Diaphragm 1045456 Liquid end gamma X 0708 1009 Liquid end gamma X 0414 0715 Liquid end...

Страница 110: ...046_SW Fig 54 Spare parts kit for liquid end gamma X 0245 SST Item Description 1 Connector kit 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0245 SST Exploded Drawings and Ordering...

Страница 111: ...09 Spare parts kit 1051140 Diaphragm 1045443 1 4 5 8 10 9 6 P_G_0047_SW Fig 55 Liquid end gamma X 0245 Liquid end gamma X 1602 1604 PP SEK and 1602 1604 NP SEK self bleeding Exploded Drawings and Orde...

Страница 112: ...1604 1050978 NPB SEK 1602 1050960 1604 1050961 Spare parts kits for type Material version Order no 1602 with spring PPE 1001757 1604 with spring PPE 1035335 1602 with spring PPB 1001763 1604 with spri...

Страница 113: ..._0048_SW Fig 56 Item Part 1 9 10 Connector kit 4 Bleed valve 5 Discharge valve 6 Diaphragm 8 Suction valve Liquid end gamma X 0708 1008 0220 0420 PP NP SEK self bleeding Exploded Drawings and Ordering...

Страница 114: ...050981 NPB SEK 0708 1009 1050962 0414 0715 1050963 0220 0424 1050964 Spare parts kits for type Material version Order no 0708 1008 PPE 1001759 0413 0713 PPE 1001760 0220 0420 PPE 1051102 0708 1008 PPB...

Страница 115: ...dicating relay 1050643 Fault indicating pacing relay 1050654 Further information on spare parts accessories and options can be found in n the exploded drawings n the identity code n under www prominen...

Страница 116: ...ings Compare the dimensions on the dimensional drawing with those of the pump and mounting foot All dimensions are in mm P_G_0065_SW 40082099 Fig 57 Dimensional drawing of gamma X mounting foot Dimens...

Страница 117: ...04 0715 0414 0245 A 70 90 90 70 90 110 B 71 74 76 71 74 76 C with bleed valve 106 108 110 106 107 C without bleed valve 93 D 32 24 24 32 24 14 E 23 13 15 13 15 5 F 198 202 202 198 202 209 Dimensional...

Страница 118: ...04 0715 0414 0245 A 70 90 90 70 90 110 B 77 74 76 77 76 76 C with bleed valve 105 102 104 105 104 105 C without bleed valve 92 91 91 92 91 91 D 33 23 23 33 23 14 E 191 200 200 191 200 210 Dimensional...

Страница 119: ...9 0708 0424 220 1604 0715 0414 0245 A 70 90 90 70 90 110 B 71 75 79 71 73 76 C with bleed valve 84 92 90 84 90 C without bleed valve 93 D 36 25 25 36 25 14 E 196 203 203 196 203 209 Dimensional drawin...

Страница 120: ...Fig 61 gamma X M70 gamma X M85 1009 0708 0424 220 1604 0715 0414 A 80 85 70 80 B 78 79 76 78 C 96 97 94 96 D 33 30 38 33 E 190 193 185 190 Dimensional drawing of gamma X mate rial version PVT HV Dime...

Страница 121: ...0 gamma X M85 1602 1009 0708 0424 220 1604 0715 0414 0245 A 70 85 85 70 85 100 B 72 79 77 72 77 78 C 86 96 96 86 96 97 D 35 3 3 35 3 5 E 188 220 202 188 220 227 Dimensional drawing of gamma X mate ria...

Страница 122: ...gamma X M85 1602 1009 0708 0424 220 1604 0715 0414 0245 A 70 85 85 70 85 100 B 72 79 77 72 77 78 C 84 94 94 84 94 95 D 42 11 11 42 11 4 E 180 211 211 180 211 219 Dimensional drawing of gamma X mate ri...

Страница 123: ...ma X M70 gamma X M85 1602 1009 0708 0424 220 1604 0715 0414 A 70 90 90 70 90 B 77 74 76 77 76 C 92 89 91 92 91 D 33 24 24 33 24 E 189 199 199 189 199 Dimensional drawing of gamma X mate rial version P...

Страница 124: ...ma X M70 gamma X M85 1602 1009 0708 0424 220 1604 0715 0414 A 70 90 90 70 90 B 77 76 76 77 76 C 92 91 91 92 91 D 33 24 24 33 24 E 189 199 199 189 199 Dimensional drawing of gamma X mate rial version N...

Страница 125: ...1 min C l h f s GMXa 0708 C l h f s GMXa 0414 C l h f s GMXa 1602 200 1 min 180 1 min 160 1 min 140 1 min 120 1 min 100 1 min 80 1 min 60 1 min 40 1 min 20 1 min 200 1 min 180 1 min 160 1 min 140 1 m...

Страница 126: ...n 60 1 min 40 1 min 20 1 min 200 1 min 180 1 min 160 1 min 140 1 min 120 1 min 100 1 min 80 1 min 60 1 min 40 1 min 20 1 min 200 1 min 180 1 min 160 1 min 140 1 min 120 1 min 100 1 min 80 1 min 60 1 m...

Страница 127: ...in 60 1 min 40 1 min 20 1 min 0 5 10 15 20 25 0 10 20 30 40 50 60 70 80 90 100 90 80 70 100 50 40 30 20 10 60 C l h f s GMXa 0424 200 1 min 180 1 min 160 1 min 140 1 min 120 1 min 100 1 min 80 1 min 6...

Страница 128: ...will invalidate this dec laration Extract from the EC Declaration of Conformity Designation of the product Metering pump Gamma X product range Product type GMXa _ _ _ _ _ _ _ _ _ _ _ _ U _ _ Y _ 0 Y 0...

Страница 129: ...t pump Prime Start batch only in Batch operating mode Acknowledge errors Check adjustable values 2 Change directly changeable variables Settings operating mode Automatic Stroke length Metering Calibra...

Страница 130: ...Service Language B0606 Operating Set up Overview of the gamma X 130...

Страница 131: ...lume Total number of strokes Current stroke volume Settings Operating mode Manual Contact Memory On Off Metering volume 1 Factor 2 Batch Memory On Off Metering volume 1 Factor 2 Analogue 0 20 mA 4 20...

Страница 132: ...alibration Calibration ended Calibration result System Dosing head No dosing head 0245 Volume unit Litres Gallons Pressure unit bar psi Inputs outputs Auxiliary capacity 1 Auxiliary frequency 2 Relay...

Страница 133: ...Activation if auxiliary Diaphragm rupture Inactive Warning Error Pause Input normally open NO normally closed NC Level Warning normally open NO normally closed NC Level Error normally open NO normally...

Страница 134: ...unter Stroke counter Volume counter All Diaphragm replace ment Back To change position Display Brightness Contrast Factory settings Password Yes No Language English German French x00e7 Spanish x00f1 1...

Страница 135: ...e Analogue Analogue Stroke rate h Stroke rate min Stroke length Capacity Starting batch Factor Contact volume Batch dosing time Time 12000 h 200 min 50 0 12 00 l h 16 12 21 16 12 21 5 1 250 L 12000 h...

Страница 136: ...2 L 16 12 21 2015 03 27 16 12 21 2015 03 27 16 12 21 2015 03 27 16 12 21 2015 03 27 slow slow slow Auxiliary display Stroke rate Capacity Factor Stroke length Signal current at the input Dosing mode P...

Страница 137: ...ee of protection 81 Demonstration purposes 56 Designation of the product 128 DFMa 51 Diagrams for Setting the Capacity 125 Diaphragm replacement 63 70 Diaphragm replacement position 63 Diaphragm ruptu...

Страница 138: ...ming time 61 Protection against contact and humidity 81 Protection class 81 Protection menu 62 Pulse control 47 Pump active 58 Q Qualification of personnel 11 R Relay 23 38 57 Relay polarity 58 Relay...

Страница 139: ...de band 50 V Viscosity 50 52 79 Volume Stroke 45 Volume counter 63 Volume unit 56 W Warning 58 Warning alert 16 38 Warning indicator 15 Warning indicator yellow 24 Warning messages 75 Warning sign 8 I...

Страница 140: ...984586 2 en_GB 2015 ProMinent GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany Germany Telephone 49 6221 842 0 Fax 49 6221 842 612 Email info prominent com Internet www prominent com...

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