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Chlorine electrolysis system
CHLORINSITU

IIa, 625 ... 2,500 g/h

Assembly and operating instructions

A2933

Original operating instructions (2006/42/EC)

Part no. 981413

BA CI 019 12/19 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

Содержание CHLORINSITU IIa

Страница 1: ...operating instructions 2006 42 EC Part no 981413 BA CI 019 12 19 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by...

Страница 2: ...formation includes detailed descriptions of the haz ardous situation see Chapter 1 2 Labelling of Warning Informa tion on page 6 The following symbols are used to highlight instructions links lists re...

Страница 3: ...1 Navigation 25 6 2 Status 26 7 Commissioning 27 7 1 Check list for commissioning 28 7 2 Commissioning work 28 8 ALARM Troubleshooting menu 32 8 1 Alarm messages 32 8 1 1 Alarm POWER UNIT 32 8 1 2 Ala...

Страница 4: ...lectrochemically produce free chlorine NaOCl solution from sodium chloride The quantity of free chlorine is determined among other things by the concentration of chloride ions but also by the current...

Страница 5: ...s per the diagram below A2934 Electrolysis cell 1 External product storage tank Degasser Leak sensor Waste water duct Brine Brine storage tank Water supply Water pressure Minimum flow 6 l min Optional...

Страница 6: ...ro vide detailed warning information and are provided as clear step by step instructions The warning information and notes are categorised according to the following scheme A number of different symbo...

Страница 7: ...al damage NOTICE Nature and source of the danger Damage to the product or its surroundings Measure to be taken to avoid this danger Denotes a possibly damaging situation If the situation is disregarde...

Страница 8: ...rised distribution partner Trained qualified per sonnel A trained qualified employee is deemed to be a person who is able to assess the tasks assigned to him and recognize possible hazards based on hi...

Страница 9: ...cabinet WARNING Warning of chemicals The lid of the product storage tank must be tightly closed as soon as product or hydrogen may be present in the product storage tank Prior to opening by authorise...

Страница 10: ...densation n In a non aggressive environment no harmful vapours chemi cals etc n Protected from direct sunlight rain and moisture n Store the system upright WARNING Incorrect transport Incorrect transp...

Страница 11: ...3 Components of the system 3 1 CHLORINSITU IIa A M L G H I E D C B A2935 Fig 2 The connectors must be made on site Components of the system 11...

Страница 12: ...12 mm E Exhaust air line for diluted hydrogen 125 mm Max 10 metres and 3 knee bends At the outlet point rain and wind protection 125 mm PVCU pipework continuously rising 1 and leading outside F Overfl...

Страница 13: ...A2936 J K N L M Fig 3 Cabinets and tanks Components of the system 13...

Страница 14: ...he air intake openings 1875 cm With a grid take into account the area that allows for effective air flow n It must be possible to run an exhaust line for the hydrogen from the room toward the ceiling...

Страница 15: ...lue an H system pipework to the exterior air outlet to prevent dirt or rain water from penetrating inside H2 B1016 12 Connect a 20 mm PVCU pipe between the softener frame N and the Softened water supp...

Страница 16: ...Connect the Level too low level switch of the external product storage tank to the external product metering pump via the housing section H Remove the wire jumper 22 The doors of the system need to be...

Страница 17: ...he correct dimensions can also be produced to ensure correct assembly The assembly area and position are determined using the drawings provided An assembly drawing for the Chlor insitu IIa can be foun...

Страница 18: ...rnal product storage tank in their intended positions Preferably position the brine storage tank in the direct vicinity of the system Remove all objects from the contact faces of the brine storage tan...

Страница 19: ...onnector brine inlet to brine pump G H Connector waste water outlet I Sleeve section electrical power supply line J K Sleeve section electrical control lines 10 Route a 32 mm PVCU line from the 32 mm...

Страница 20: ...ble water line with the system s 20 mm PVCU water supply connector The connector should be combined with a stopcock n Maximum pressure 6 bar n Minimum flow 8 l min n Temperature Potable water 15 25 C...

Страница 21: ...rol cabinet via the housing section H 24 Connect the Level too low level switch of the external product storage tank to the control cabinet via the housing section H 25 Connect the Ethernet cable to t...

Страница 22: ...ser qualification on page 8 Damage to the touchscreen Sharp or pointed objects can damage the plastic surface of the touch screen Only use your finger or a touch pen to operate the touchscreen The HMI...

Страница 23: ...Status Settings Service B1008 Fig 9 Open the menu overview n STATUS Press STATUS to read off different operating parameters n SETTINGS Press SETTINGS and enter the password to set different operating...

Страница 24: ...IR FLOW PRODUCT STORAGE TANK WATER FLOW No external enable Chlorine H2O H2 0 A 0 L h MENU Status Settings Service Fig 10 User interface menu structure Press the A2108 Home House key to switch from the...

Страница 25: ...rature Powersupply Storagetank STATUS MENU Set Clock English Dutch German French Language Language SETTINGS MENU RESET 17 11 17 Fri 15 25 SCROLL UP SCROLL DOWN 17 11 17 15 13 15 25 Niveau interner Pro...

Страница 26: ...Status Parameter Meaning Water flow Water flow IN softened water sensor no 4 and Product flow OUT sensor no 3 through the electrolysis cells Opening degree of the control valve Air flow Status of the...

Страница 27: ...7 Commissioning WARNING Danger of explosion due to hydrogen Fires and other ignition sources in the system s vicinity or the air exhaust line can ignite the hydrogen Commissioning 27...

Страница 28: ...a pressure reducer 8 Check that the brine storage tank is filled with softened water 9 Check that the feed to the brine storage tank is stopped by the level switch 10 Bleed the brine metering pump bu...

Страница 29: ...of chlorine gas Never add acid to the product since this releases chlorine gas Only allow trained service technicians to commis sion the system Check that the system has been installed correctly and t...

Страница 30: ...en the water feed valve of your system 4 If it is unknown whether the water hardness is below 30 dH Check the hardness of the feed water with the test kit order no 17110949 van den Heuvel Watertechnol...

Страница 31: ...ct hardness 0 1 0 05 dH The water is suitable for fur ther use If the sample turns RED contact customer service 6 Switch on the main switch or the emergency stop switch 7 Check the water feed for suff...

Страница 32: ...uttons Pressing RESET deletes all error messages and you can operate the system again although faults that continue to exist will lead to another alarm 8 1 Alarm messages n User qualification troubles...

Страница 33: ...too low n The flow sensor is faulty This alarm occurs if the temperature at the outlet of one of the electrolysis cells is too high The following causes are possible n The temperature at the installa...

Страница 34: ...g correctly n The degasser storage tank is filled with external liquids n The control valve for softened water no longer closes This alarm occurs if the liquid level in the degasser reaches the high h...

Страница 35: ...d up n The door of the system is not closed This alarm occurs if the control of the airflow sensor exceeds or undershoots the expected value The following causes are pos sible n A blockage in the supp...

Страница 36: ...tem is regenerating The following causes are possible n The water softening system is regenerating n The relay of the water softening system has been discon nected This alarm occurs if the temperature...

Страница 37: ...intended actions Tapping several operating objects simultaneously can trigger unintended actions Only ever touch one operating object on the screen Operating objects are touch sensitive visuals on the...

Страница 38: ...ose the measuring tube and turn it repeatedly upside down do not shake it n If the sample turns GREEN the water has the correct hardness 0 05 dH The water is suitable for further use If the sample tur...

Страница 39: ...r To do so remove all traces of hazardous substances Refer to the Material Safety Data Sheet for your feed chemical A current Declaration of Decontamination is available to download on the ProMinent w...

Страница 40: ...8 kg h 45 kg day 3 75 kg h 90 kg day 7 5 kg h 180 kg day Salt quality requirements CHLORINSITU salt or salt tablets that meet the following specifica tions min 99 4 NaCl max 0 05 insoluble substances...

Страница 41: ...CHLORINSITU IIa Serial number CIIaxxxxxxx Trade name CHLORINSITU IIa Conformity The manufacturer declares that the aforementioned device com plies with all relevant regulations contained in n Machine...

Страница 42: ...cabinet too high 36 Alarm The cell temperature internal is too high 34 Alarm The cell temperature internal is too low 34 Alarm Voltage too high 33 Alarm Voltage too low 33 Alarm Water flow too low 35...

Страница 43: ...IP 6 R Relevant directives 41 Requirements regarding the installation place 14 S Salt 6 Sensor air flow 5 SERVICE 23 SETTINGS 23 Softener 5 Sound pressure level 6 Specification of the assembly locatio...

Страница 44: ...Scherpenzeel GLD Netherlands Telephone 31 0 33 2778600 Fax 31 0 33 2778399 Email info vdhwater nl Internet www vdhwater nl DTP and Design ProMinent GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Tele...

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