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Controller

The Ultromat

®

 AF and ATF are not equipped with a controller. The

controller is to be provided by the operator.

7.1 

Terminal boxes AF/ATF

The following electrical devices are assigned to terminals in the ter‐

minal boxes:
Terminal boxes

n

Agitator 1, 400 VAC

n

Agitator 2, 400 VAC

n

Agitator 3, 400 VAC

n

Dry material feeder, 230/400 VAC, 0,18 kW

n

Liquid concentrate pump, 230/400 VAC, 0,37 kW

n

Separate fan liquid concentrate pump 230 VAC

n

Heating dry material feeder, 230 VAC, 28 / 34 / 45 W

n

Solenoid valve process water, 24 VDC, 8 W

n

Pressure sensor for filling level sensor, 4 ... 20 mA, 0 ... 160

mbar

n

Min-contact process water (flow monitor water)

n

Overflow protection

Controller

 

 

 

21

Содержание 1037294

Страница 1: ...structions A0542 Original operating instructions 2006 42 EC Part No 986104 BA UL 019 06 10 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable...

Страница 2: ...986104 2 en_GB 2010 ProMinent Dosiertechnik Heidelberg GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Telephone 49 6221 842 0 Fax 49 6221 842 419 email info prominent de Internet www prominent com 2...

Страница 3: ...f the System 12 4 Information on the system 13 4 1 Application 13 4 2 Design 13 4 3 System dimensions 13 5 Design and function 16 5 1 Three chamber reservoir 16 5 2 Flush fitting 16 5 3 Dry Material F...

Страница 4: ...wer and in the Event of Mains Power Failure 26 9 4 Decommissioning 26 9 5 Disposal 27 10 Incorrect Operation of the System 28 11 Troubleshooting 29 11 1 Unspecified Malfunctions 29 11 2 Sensors 29 12...

Страница 5: ...1037314 1037315 Type ATF 400 ATF 1000 ATF 2000 ATF 4000 ATF 6000 ATF 8000 Reservoir content litre 400 1000 2000 4000 6000 8000 1 3 Front view Ultromat AF ATF with pressure sensor A0543 1 2 3 4 5 6 7...

Страница 6: ...or level measurement chamber 3 9 Inspection opening for chamber 1 5 Shut off valves 1 5 About This Product The Ultromat AF ATF from ProMinent is a preparation system for polyelectrolytes for connectio...

Страница 7: ...e to be taken to avoid this danger Danger Denotes an immediate threatening danger If this is disregarded it will result in fatal or very serious injuries WARNING Nature and source of the danger Possib...

Страница 8: ...the Ultromat can result in hazardous situations The Ultromat is only designed to produce a pol ymer solution as a flocculent from powdered pol ymer or liquid concentrate and with drinking water All ot...

Страница 9: ...ally proven by the required completion of a technical training course The assess ment of a person s technical training can also be based on sev eral years of work in the relevant field n A qualified e...

Страница 10: ...e The operator is responsible for labelling this switch 2 5 Description and Testing of the Safety Equipment CAUTION Propellers are rotating in the reservoirs Slight or minor injuries Switch off the sy...

Страница 11: ...ation or maintenance work can begin CAUTION Propellers are rotating in the reservoirs Slight or minor injuries Switch off the system and only then remove the screwed cover of an inspection opening CAU...

Страница 12: ...system with suitable hoisting and lifting equipment When using forklift trucks use long forks which extend across the entire depth of the three chamber reservoir If a crane is used fit the transport b...

Страница 13: ...lu tion depends on the discharge quantity and the volumetric capacity of the Ultromat and is approximately 60 minutes at a maximum discharge rate 4 3 System dimensions System dimensions Please refer t...

Страница 14: ...1 10 kW 1 10 kW Speed 50 Hz 750 rpm 750 rpm 750 rpm 750 rpm 750 rpm 750 rpm Enclosure rating IP 55 IP 55 IP 55 IP 55 IP 55 IP 55 Ultromat ATF 400 1000 2000 4000 6000 8000 Reservoir content litre 400...

Страница 15: ...kW 1 10 kW 1 10 kW 2 20 kW Speed 50 Hz 750 rpm 750 rpm 750 rpm 750 rpm 750 rpm 750 rpm Enclosure rating IP 55 IP 55 IP 55 IP 55 IP 55 IP 55 Agitator for chambers 2 3 optional Power 0 18 kW 0 55 kW 0 7...

Страница 16: ...e is limited and maintained A solenoid valve opens and closes the water inlet A manual shut off valve also shuts off the supply of water for maintenance work 5 2 Flush fitting The flush fitting ensure...

Страница 17: ...ocket for the connection of a con veyor The power socket is attached to the side of the terminal box and is secured electrically by a circuit breaker 5 6 Terminal Box The Ultromat has a terminal box f...

Страница 18: ...5 8 4 Discharge pipework The discharge pipework serves to combine the 3 reservoir outlets This enables the Ultromat to be emptied and its contents to be fed into a drain Design and function 18...

Страница 19: ...lic CAUTION Damage to the environment by the polymer solution is possible Observe the safety data sheet for the polymer and statutory regulations for disposal when draining the discharge lines and the...

Страница 20: ...pply and prevent it from being re con nected before undertaking any installation work in the electrical connections Ensure that the cross section of the cable is ade quate Ensure that the terminals ar...

Страница 21: ...oxes n Agitator 1 400 VAC n Agitator 2 400 VAC n Agitator 3 400 VAC n Dry material feeder 230 400 VAC 0 18 kW n Liquid concentrate pump 230 400 VAC 0 37 kW n Separate fan liquid concentrate pump 230 V...

Страница 22: ...lines must be fitted and checked for leakage and correct operation 2 Provide adequate resources in the aforementioned quality 8 2 Settings for Commissioning When delivered the timer relay in the termi...

Страница 23: ...he Polymer Solution in the Ultromat AF ATF The metering rate for the dry material feeder or the concentrate pump can be calculated from the water supply setting and the con centration required Example...

Страница 24: ...sunken adjustment screw to adjust its sensitivity The sensor is checked and adjusted in 2 steps 1 The yellow LED on the sensor is not illuminated the setting is correct 2 The yellow LED on the sensor...

Страница 25: ...heir respective switching points 1 Correct and proper assembly and installation of the system has been checked 2 The discharge valves are closed 3 All the operating parameters have been set 4 All of t...

Страница 26: ...dered polymer has to be continuously checked and refilled in time This can be done while the system is operational 9 3 Behaviour When Switching on Mains Power and in the Event of Mains Power Failure B...

Страница 27: ...cal regu lations specifically with regard to electronic waste Please also read the operating instructions for the other equipment dry material feeder pumps For Germany The cleaned used parts can be di...

Страница 28: ...es in the water supply line can result in malfunction n Unauthorised persons must be prevented from entering or changing operating parameters n The maximum viscosity of 1500 mPas may not be exceeded w...

Страница 29: ...ions Should a problem occur which is not included in this list or should a listed fault not be remedied by the suggested troubleshooting measures please contact ProMinent Customer Services without del...

Страница 30: ...stream of the pressure reducer n Please refer to the manufacturer s instructions for further steps 12 3 Dismantling the Cover of an Inspection Opening CAUTION Danger of sudden start up Slight or minor...

Страница 31: ...13 Spare Parts and Accessories Spare parts and accessories can be purchased from our Customer Service department Source Spare Parts and Accessories 31...

Страница 32: ...14 Appendix A0545 Fig 5 Ultromat RI flow diagram AF MSR diagram Ultromat RI flow dia gram AF ATF with pressure sensor Appendix 32...

Страница 33: ...A0546 Fig 6 Ultromat RI flow diagram ATF Appendix 33...

Страница 34: ...15 EC Declaration of Conformity Fig 7 EC Declaration of Conformity EC Declaration of Conformity 34...

Страница 35: ...ted metering capacity g min Water supply l h Liquid polymer Calibrated metering capacity g min Water supply l h Settings for Commissioning Commissioning parameters Default setting Setting Setting powd...

Страница 36: ...pection opening 30 Installation Electrical 20 Installation Hydraulic 19 L Loosening wheel 17 M Min contact process water 21 mPas 13 N Nominal discharge capacity 13 O Operation 26 Options 17 P Power so...

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