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Disassembly Procedure

Needle Bar-Presser Unit Assembly

1. Remove the needle bar crank rod.
2. Remove the screw (screws pan (S/P washer) M 3 

×

 8DB) of the stud for thread take-up lever supporter by

pulling it out to the right, and them remove the thread take-up lever supporter and the dome spring washer.

3. Remove the thread take-up lever body and the needle bar crank from the thread take-up lever supporter.
4. Remove the screw and the spring at the top of the needle bar supporter and remove the needle bar supporter

from the base holder assembly.

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Содержание XL2120

Страница 1: ...SERVICE MANUAL FOR XL2120 XL2121 XL2130 XL2140 XL2220 XL2230 XL2240 XL2250 7 2003 www promelectroavtomat ru...

Страница 2: ...tment 3 7 Adjustment of the zigzag width for BH Right Over Edging 3 8 Adjustment of the Feeding for BH Right Over Edging Adjustment of Satin Feeding 3 9 Forward Reverse Adjustment of the Super Stitch...

Страница 3: ...e screws fastening the front cover one in the front giza tite 5 16 and six in the back five giza tite M 5 16 and one giza tite M 3 32 to remove the front cover 5 Remove the two screws taptite bind B M...

Страница 4: ...unit 5 21 mm 11 Remove the four screws three giza tite 5 16 and one step screw that fasten the selection unit and remove the selection unit 12 Remove the two screws giza tite 5 16 securing the lower...

Страница 5: ...ring the needle bar presser unit assembly and then remove the upper shaft assembly and the needle bar presser unit assembly 19 Remove the tension belt and the motor belt from the needle bar presser un...

Страница 6: ...a tite 5 16 to remove the motor 25 Remove the two screws screws pan S P washer M 3 20 to remove the three pole lamp socket 26 Remove the two screws taptite bind B M 4 10 to remove the Plate apring the...

Страница 7: ...lling it out to the right and them remove the thread take up lever supporter and the dome spring washer 3 Remove the thread take up lever body and the needle bar crank from the thread take up lever su...

Страница 8: ...thread take up lever supporter and the stud for thread take up lever supporter 9 Loosen the screw set screw socket CP M 5 8 securing the presser bar clamp to remove the presser bar 10 Remove the one s...

Страница 9: ...Remove the one screw screw bind M 3 4 and remove the feed auxiliary plate 10 Remove the three screws screw bind M 3 6 to remove the metal retainer B 11 Remove the metal 12 Remove the retainer ring E6...

Страница 10: ...4 Remove the thread tension adjusting screw from the thread loosening plate 5 Remove the following items in the following order the spring the washer the tension spring receptacle the thread tension s...

Страница 11: ...r set the thread conductor and secure with the two screws taptite bind B M 4 12 2 Insert the tip of the wire of the thread conductor B assembly by aligning it against the positioning groove of the fro...

Страница 12: ...taptite bind B M 4 10 4 Place the foot of the motor holder underneath the motor and secure it with the two screws one giza tite 3 10 and two giza tite 5 16 5 Fasten the three pole socket assembly with...

Страница 13: ...sion belt and the motor belt to the upper shaft assembly and the needle bar presser unit assembly 11 Attach the upper shaft assembly and the needle bar presser unit assembly to the front cover and sec...

Страница 14: ...nting position on the rear cover 16 Secure the selection unit with the four screws three giza tite 5 16 and one giza tite 5 16 17 Install the worm pulley of the selection unit 18 Attach the ends of th...

Страница 15: ...ite 5 16 and six in the back five giza tite 5 16 and one giza tite 3 32 to secure the front cover 25 Attach the selection dial on the front face of the front cover 26 Fasten the face plate with the on...

Страница 16: ...nsion dial to 9 and attach the thread tension dial shaft 4 Align the notch spring against the oval hole and secure it with the screw screw pan M 3 4 5 Attach the thread take up spring in the second ho...

Страница 17: ...ad take up lever supporter 7 Insert the dome spring washer into the stud for thread take up lever supporter with its convex side facing the retaining ring 8 Insert the thread take up lever supporter i...

Страница 18: ...bar supporter stud holder and attach the retaining ring E2 19 Insert into the U groove of the base holder of the needle bar supporter stud holder and temporarily fasten with the one screw bolt socket...

Страница 19: ...he base plate 5 Attach the lower shaft metal on the left of the lower shaft set the metal retainer B and secure with the three screws screws bind M 3 6 6 After attaching the thrust washer and the set...

Страница 20: ...etween the vertical adjuster and the vertical finger 17 Attach the feed tension spring on the feed base and the base plate 18 Align the protrusion of the feed auxiliary plate B against the groove in t...

Страница 21: ...Verify that there is reasonable backlash between the rotary hook and the lower shaft The backlash along the perimeter should be 0 8 mm max 26 Attach one end of the backlash eliminating spring to the s...

Страница 22: ...sen the screw Screw pan S P washer M 4 8 DA fastening the tension pulley holder 2 Adjust the belt tension by moving the tension pulley holder up or down 3 Tighten the screw Screw pan S P washer M 4 8...

Страница 23: ...k of 4 to 6 mm 1 Loosen the two screws Bolt S P washer M 5 12 fastening the motor holder 2 Adjust the belt tension by moving the motor holder up or down 3 Tighten the two screws Bolt S P washer M 5 12...

Страница 24: ...needle plate 2 Loosen the screw Bolt socket size M 3 6 securing the stopper 3 Adjust the stopper left or right so that the needle point does not contact the needle plate when the needle bar support is...

Страница 25: ...ction dial to select the maximum zigzag width 2 Match the position of the gear hole to that of the oval part of the frame 3 Loosen the two screws Set screw socket FT size M 4 4 securing the worm pulle...

Страница 26: ...the screw Screw pan S P washer M 3 8 DB beside the Z linkage and adjust the zigzag width so that it is equally divided on the right and the left sides of the needle hole in the needle plate If the scr...

Страница 27: ...esser lever and attach a cover 2 Turn the pulley by hand to insert the tip of the needle into the needle hole 3 Loosen the Bolt socket M 3 6 4 Adjust the needle bar supporter stud holder left or right...

Страница 28: ...l to select the BH left over edging BH b 3 Insert a piece of paper under the BH presser foot 4 Turn the pulley to pierce the paper with the needle and take a measurement for verification 5 Loosen the...

Страница 29: ...he needle 5 While holding the piece of paper by hand turn the selection dial to select the BH right over edging BH d 6 Hold the piece of paper by hand and turn the pulley to pierce the paper with the...

Страница 30: ...t over edging BH d 3 Set the slit for fine adjusting knob to vertical position 4 Insert a piece of paper under the BH presser foot 5 Turn the pulley to pierce the paper with the needle and take a meas...

Страница 31: ...he triple zigzag stitching 3 Set a piece of paper and turn the pulley to check the needle down condition 4 Loosen the screw Screw pan M3 8 within the selection dial Lower left screw 5 Turn the screw w...

Страница 32: ...ower the presser lever and attach a cover 2 Turn the pulley by hand to insert the tip of the needle into the needle hole 3 Adjust the amount of tightening of the adjusting screw to bring the tip of th...

Страница 33: ...down position 4 Loosen the two screws Set screw socket FT M5 5 on the lower shaft pulley 5 Adjust assembly of the lower shaft and the lower shaft pulley so that the right edge of the needle and the ro...

Страница 34: ...presser lever and attach a cover 2 Select the maximum zigzag width 3 Turn the pulley until the perimeter of the needle is even with the rotary hook point near the left needle drop position 4 Loosen th...

Страница 35: ...ould be 0 1 mm or less 1 Attach a J presser foot lower the presser lever and attach a cover 2 Select the maximum zigzag width 3 Turn the pulley until the right most edge of the needle is even with the...

Страница 36: ...er lifter 3 Turn the pulley until the feed dog is lowered below the needle plate A 4 Loosen the screw Set screw socket CP M 5 8 on the presser bar clamp assembly 5 Adjust the presser bar height so tha...

Страница 37: ...move the feed dog to its highest position 3 Adjust the amount of tightening of the bolt socket M 4 4 until the feed dog is exposed 0 9 to 1 1 mm above the top surface of the needle plate A 4 Check tha...

Страница 38: ...ouch the needle plate gap being 0 1 mm min when the feed amount is maximum 1 Attach a J presser foot lower the presser lever and attach a cover 2 Remove the screw and then the needle plate A 3 Loosen...

Страница 39: ...g the inner rotary hook rotation prevention bracket assembly 3 Adjust the position of the inner rotary hook rotation prevention bracket assembly so that the overlap distance between the inner rotary h...

Страница 40: ...to 4 3 Thread a schappe spun sewing thread 60 through the thread guide and the thread tension disc 4 Lower the presser lifter 5 Adjust the tightening amount of the thread tension adjusting screw so th...

Страница 41: ...wing thread 60 in the inner rotary hook and put a thread through 2 Adjust the tightening amount of the spring tension adjusting screw so that the thread tension is 0 10 to 0 12 N 10 to 12 g when pulle...

Страница 42: ...e the thread winding guide assembly up or down to adjust and correct for uneven bobbin winding Uneven bobbin winding 2 Rotate the bobbin presser to adjust the amount of thread winding As a guideline o...

Страница 43: ...XL2120 21 30 40 XL2220 30 40 50 29F03HF885S22 23 www promelectroavtomat ru...

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