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10

6.0

  Setup and Assembly 

  WARNING:

 

Read and understand the entire contents of this manual 
before attempting assembly or operation. Failure to comply 
may cause serious injury.

 

6.1

  Unpacking and clean up 

Remove all contents from shipping crate and compare parts to 
the contents list in this manual. If shipping damage or any part 
shortages  are  identified,  contact  your  distributor.  Do  not 
discard  crate  or  packing  material  until  machine  is  assembled 
and running satisfactorily. 

Clean  all  rust  protected  surfaces  with  kerosene  or  a  light 
solvent. Do not use lacquer thinner, paint thinner or gasoline, 
as these can damage plastic components and painted surfaces. 

6.2

  Shipping contents 

Machine 

Cabinet stand 

Coolant facility 

Machine lamp 

125mm 3-jaw universal chuck 

125mm 4-jaw independent chuck 

Chuck guard 

4-way tool post 

Tool post guard 

Set of change gears 

MT4 fixed centre 

MT2 fixed centre 

Steady rest 

Follow rest 

Operating tools in tool box 

Oil can 

Operating instructions and parts manual 

 

6.3

  Assembly 

The machine comes completely assembled. 
Install the drive belt (V‐belt). 
Inspect that all fasteners are tight. 
 

6.4  

Initial lubrication

 

The machine must be serviced at all lubrication points before 
it is placed into service (see chapter 11.1 for lubrication). 

 

6.5

  Installation 

Unbolt the lathe from the shipping crate bottom. 

Use heavy duty fibre belt for lifting the machine off the pallet. 

 Warning:  

The machine is heavy (200 kg)! 
Assure the sufficient load capacity and proper condition 
of your lifting devices. 
Never step underneath suspended loads. 

To avoid tipping, the machine must be bolted down with four 
anchor bolts (not provided). 

To avoid twisting the bed, make sure the setup surface is 
absolutely flat and level. 

Loosen anchor bolts, shim and tighten bolts if needed. 

The machine must be level to be accurate ! 

 

7.0

  Electrical Connections 

  WARNING: 

All electrical connections must be done by a qualified 
electrician in compliance with all local codes and ordinances. 
Failure to comply may result in serious injury.

 

The  PBD‐2555V  Metal  Lathes  are  rated  at  1~230V,  PE,  50Hz 
power  supply.  The  machines  come  with  a  plug  designed  for 
use on a circuit with a 

grounded outlet. 

Mains connection and any extension cords and plugs used 
must comply with the information on the machine license 
plate.  

The mains connection must have a 16A surge‐proof fuse. 

Only use extension cords marked H07RN‐F, with wires 1,5mm

or more. 

The total length of cord may not exceed 18 Meter 

Power cords and plugs must be free from defects. 

Connections and repairs to the electrical equipment may only 
be carried out by qualified electricians. 

The machine is equipped with 1.8m power cord and plug. 

Before connecting to power source, be sure main switch is in 
off position.  

 

7.1

  Grounding instructions 

This  tool  must  be  grounded.  In  the  event  of  a  malfunction  or 
breakdown,  grounding  provides  a  path  of  least  resistance  for 
electric current to reduce the risk of electric shock. This tool is 
equipped  with  an  electric  cord  having  an  equipment‐
grounding conductor and a grounding plug. The plug must be 
inserted  into  an  appropriate  outlet  that  is  properly  installed 
and  grounded  in  accordance  with  all  local  codes  and 
ordinances.  

  WARNING: 

Improper connection of the equipment‐grounding conductor 
can result in a risk of electric shock. Check with a qualified 
electrician or service person if you are in doubt as to whether 
the outlet is properly grounded. Do not modify the plug 
provided with the tool. 

The  green/yellow  conductor  is  the  equipment‐grounding 
conductor. If repair or replacement of the electric cord or plug 
is  necessary,  do  not  connect  the  equipment‐grounding 
conductor to a live terminal. 

Use only 3‐wire extension cords with grounding plugs. 

Содержание PBD-2555V

Страница 1: ...taux 06 2017 PBD 2555V Schweiz Suisse JPW TOOL AG T mperlistrasse 5 CH 8117 F llanden Switzerland www promac ch France TOOL France PROMAC 57 rue du Bois Chaland Z I du Bois Chaland case postale 2935...

Страница 2: ...Directive Maschinenrichtlinie Directive Machines 2014 30 EU electromagnetic compatibility elektromagnetische Vertr glichkeit compatibilit lectromagn tique designed in consideration of the standards u...

Страница 3: ...fications 7 8 5 0 Machine description 9 6 0 Setup and assembly 10 6 1 Unpacking and clean up 10 6 2 Shipping contents 10 6 3 Assembly 10 6 4 Initial lubrication 10 6 5 Installation 10 7 0 Electrical c...

Страница 4: ...orm a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on 15 Keep safety guards in place at all times when the machine is in use If removed for...

Страница 5: ...working outfit Wear safety goggles Wear ear protection Always wear the approved working outfit Wear safety shoes Remove tie rings watches jewellery Roll up sleeves above elbows Remove all loose clothi...

Страница 6: ...ting and changing accessories Do not attempt to adjust or remove tools during operation Never stop a rotating chuck or workpiece with your hands Choose a small spindle speed when working unbalanced wo...

Страница 7: ...TPI Materials Machine Bed Cast iron induction hardened and precision ground Headstock tailstock slides Cast iron Spindle bearings Taper roller bearings quality level P5 Sound emission in idle 1 73 4...

Страница 8: ...g Figure 4 1 Spindle nose mounting 4 2 Anchor bolt hole pattern Figure 4 2 Anchor bolt pattern for lathe bed left machine stand right WARNING To avoid tipping the machine must be bolted down with four...

Страница 9: ...Lead screw O Chip tray P Apron Q Anchor points Figure 5 2 Machine description R Feed speed select knob S Feed forward off reverse T Coolant ON OFF U Spindle power ON OFF V Spindle forward reverse W V...

Страница 10: ...and tighten bolts if needed The machine must be level to be accurate 7 0 Electrical Connections WARNING All electrical connections must be done by a qualified electrician in compliance with all local...

Страница 11: ...olled by the variable speed select knob W Fig 5 2 as well as the position of the belt on the pulleys Fig 8 1 Figure 8 1 Spindle speed range setup A 50 1250 RPM for maximum torque B 100 2500 RPM for ma...

Страница 12: ...e tapers may be turned Loosen two hex nuts A Fig 8 4 and rotate the top slide according to the graduated scale B Figure 8 4 Taper turning with top slide 8 5 Three jaw universal chuck With this univers...

Страница 13: ...and follow rest The rests prevent flexing of long and thin work pieces under pressure from the tool The steady rest Fig 8 8 serves as a support for longer shafts and ensures a safe and chatter free op...

Страница 14: ...eed select knob W The spindle speed will be shown on the display Y The emergency stop button X stops all machine functions Turn emergency stop button clockwise to reset The work lamp G Fig 5 1 operate...

Страница 15: ...at a diameter of 20mm allows With HSS tool 400 RPM With carbide tool 2000 RPM 10 5 Manual turning Apron travel Z Fig 10 6 cross travel AA and top slide travel BB can be operated for longitudinal and...

Страница 16: ...fore any intervention on the machine disconnect it from electrical supply pull the mains plug Failure to comply may cause serious injury An important security factor is the cleaning of the machine of...

Страница 17: ...load too high Reduce depth of cut or feed Noisy operation Dry change gear hubs Lubricate with oil Dry change gears Lubricate with grease Tool tip burns Cutting speed too high Reduce spindle speed Dull...

Страница 18: ...18 15 0 Replacement Parts PBD 2555V Assembly Breakdown 1...

Страница 19: ...M8 12 M8 12 1 109 PBD2555V 3 HEXAGON SOCKET SCREW M5 12 M5 12 5 110 PBD2555V 4 BALL OILER 6 1 111 PBD2555V 1 111 RIGHT BEARING PEDESTAL 1 112 PBD2555V 5 HEXAGON SOCKET SCREW M6 16 M6 16 4 113 PBD2555V...

Страница 20: ...20 PBD 2555V Assembly Breakdown 2...

Страница 21: ...PBD2555V 18 THREADED PIN ISO 4028 M6X10 1 431 PBD2555V 2 431 MOTOR 110ZYT59T1 1 432 PBD2555V 19 FLAT KEY 4 x 30 mm 1 433 PBD2555V 20 WASHER 1 434 PBD2555V 21 HEXAGONAL NUT M8 DIN439 1 435 PBD2555V 2...

Страница 22: ...22 PBD 2555V Assembly Breakdown 3...

Страница 23: ...ING 1 321 PBD2555V 3 321 GEARWHEEL 1 322 PBD2555V 36 CIRCLIP 15 1 323 PBD2555V 37 FEATHER KEY 4 14 1 324 PBD2555V 3 324 LONG FACE PINION 1 325 PBD2555V 38 FEATHER KEY 4 10 1 326 PBD2555V 39 LOCK WASHE...

Страница 24: ...24 PBD 2555V Assembly Breakdown 4...

Страница 25: ...2555V 4 509 GEAR Z70 Module 1 5 1 510 PBD2555V 4 510 GEAR Z65 Module 1 5 1 511 PBD2555V 4 511 GEAR Z60 Module 1 5 2 512 PBD2555V 4 512 GEAR Z50 Module 1 5 1 513 PBD2555V 4 513 GEAR Z45 Module 1 5 1 51...

Страница 26: ...26 PBD 2555V Assembly Breakdown 5...

Страница 27: ...4 8 3 614 PBD2555V 58 HEXAGON SOCKET SCREW M4 8 3 615 PBD2555V 5 615 FLANGE PEDESTAL 1 616 PBD2555V 59 TAPER PIN 3 30 1 617 PBD2555V 5 617 HANDLE BAR 1 618 PBD2555V 5 618 HANDLE 1 619 PBD2555V 5 619 H...

Страница 28: ...28 PBD 2555V Assembly Breakdown 6...

Страница 29: ...6 CROSS SLIDE 1 517 PBD2555V 74 HEXAGON SOCKET SCREW M5 10 1 518 PBD2555V 6 518 WASHER 1 519 PBD2555V 75 HEXAGON SOCKET SCREW M8 10 2 520 PBD2555V 6 520 GUIDE BEAD 1 521 PBD2555V 6 521 GUIDE RAIL 1 52...

Страница 30: ...30 PBD 2555V Assembly Breakdown 7...

Страница 31: ...E HEAD BOLT M8 25 8 413 PBD2555V 7 413 HANDLE 1 414 PBD2555V 7 414 CLAMPING PIECE 1 415 PBD2555V 7 415 WASHER 1 416 PBD2555V 7 416 COMPRESSION SPRING 0 8X4X15 1 417 PBD2555V 7 417 TOP SLIDE 1 418 PBD2...

Страница 32: ...32 PBD 2555V Assembly Breakdown 8...

Страница 33: ...OF CENTERING OF SPINDLE SLEEVE 1 930 PBD2555V 104 THREADED PIN ISO 4028 M4 x 5 1 931 PBD2555V 8 931 GUIDE BUSH 1 932 PBD2555V 8 932 COVER 1 933 PBD2555V 105 COUNTERSUNK SCREW ISO 2009 M5 x 10 4 934 P...

Страница 34: ...34 16 0 Wiring Diagrams PBD 2555V 1 230V PE 50Hz...

Страница 35: ...Note Electromagnetic switch KJD17GF 1 Reverse Switch F R ZH A 1 EMC Filter 1 Emergency stop ZB2 BE102C 1 Circuit board 1 Potentiometer WX14 12 4K7 1 Speed display and sensor JD011 5V 1 DC Motor 1 FU1...

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