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STEP 4 – SET BATTERY VOLTAGE

  Set the battery charger to either 12V or 24V depending on what battery voltage you  

are charging. For 24V vehicles the batteries can be charged together, however it is 
recommended to charge the two 12V batteries separately.

STEP 5 – 

Set the charge control to ‘AUTO’

STEP 6 – 

WAIT for the ‘END’ message to be displayed on the LED screen.

STEP 7 – 

Set the charge control to ‘MANUAL’

STEP 8 – 

Turn the adjustable output dial until the LED screen displays the appropriate 

current rating for the battery size being charged. Refer to the table below for 
recommended current setting and charge times.

  ADJUSTABLE CHARGE RATES 12V & 24V BATTERIES (EQUALISATION CHARGE):

  CURRENT SETTING   

BATTERY SIZE (12v & 24v)

   

Deep Cycle (Ah) 

Automotive (CCA)   Marine (MCA)

2 Amp 

7–20 

40–120 

55–165

2 Amp 

14–40 

80–240 

110–330

2 Amp 

35–100 

210–600 

290–830

2 Amp 

70–200 

420–1200 

580–1600

2 Amp 

105–300 

630–1800 

870–2500

3 Amp 

140–400 

840–2400 

1150–3200

4 Amp 

175–500 

1050–3000 

1450–4100

4.5 Amp 

210–600 

1250–3600 

1750–5000 

STEP 9 – 

WAIT for the battery voltage to reach 16V (12V Mode) or 32V (24V Mode), 

this may take up to 12 Hours. Once the battery voltage has reached 16V (12V Mode)  
or 32V (24V Mode) the battery will now be fully charged to provide a full electrolyte 
reading greater than 1.250 SG.

STEP 10 – DISCONNECT THE CHARGER FROM THE BATTERY

a. Ensure the battery charger is off and is disconnected from the 240V supply.
b. Remove the leads from the battery.
c. Check the electrolyte if possible. The electrolyte may need to be topped up after charging.

Содержание HDBC45

Страница 1: ...12 24V 30A AUTOMATIC MANUAL P No HDBC45 WORKSHOP BATTERY CHARGER ...

Страница 2: ...onnection to supply mains is to be in accordance with National wiring rules Do not attempt to charge non rechargeable batteries Never charge a frozen battery If the AC cord is damaged do not attempt to use It must be replaced or repaired by a qualified person Corrosive substances may escape from the battery during charging and damage delicate surfaces Store and charge in a suitable area Ensure all...

Страница 3: ...n used by experienced users it can deliver an equalization charge to balance the voltage in the battery s cells ENGINE START FUNCTION Starts vehicles with a flat battery after a controlled 5 minute charge LED DISPLAY The battery charger is fitted with an LED digital display that displays the batteries state of charge battery voltage Amp readings correct connection and other warning messages during...

Страница 4: ...PE Automatic and Manual INPUT 240V 50Hz 1000W OUTPUT 1 30A at 12V 1 30A at 24V ENGINE START 3 sec on 2 min off 12V 24V 180A at 6V 180A at 12V MINIMUM START 0 0V VOLTAGE BACK DRAIN 12V 24V 7 3mA 13 6mA APPROVALS Electrical Safety EMC ...

Страница 5: ...s as per the below illustration Use a Phillips head screw driver to tighten all 4 screws 2 Lay the main body of the battery charger down flat and fit the stabiliser stop to the bottom of the battery charger using the 2 x 25mm screws provided Use a Phillips head screw driver to tighten screws 3 Place the wheel axle provided through the bottom of the battery charger as per the below illustration 4 F...

Страница 6: ...ther the 12V or 24V outlet on the top panel of the battery charger via the cable lug on the end of the charging lead To connect both the positive and negative leads to the battery clamps refer to the instructions below 1 Slide the rubber cover off the battery clamp handle 2 Loosen the bolt located on the outside of the battery clamp handle using an 8mm socket 3 Feed the bear copper end of the batt...

Страница 7: ...T WORKSHOP 3000 FUSE 2 x 50A CHARGE RATE MINIMUM 12V 24V AMP VOLT 12V 24V TEST MAN AUTO ON CHARGE OFF ENGINE START 12 24 VOLT 30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START WORKSHOP 3000 FUSE 2 x 50A CHARGE RATE MINIMUM 12V 24V AMP VOLT 12V 24V TEST MAN AUTO ON CHARGE OFF ENGINE START 12 24 VOLT 30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START WORKSHOP 3000 FUSE 2 x 50A CHARGE RATE MINIMUM 1...

Страница 8: ... charger by removing the black terminal cap from either the 12V or 24V terminal on the top panel of the charger Connect the positive battery cable via the ring terminal to the appropriate 12V or 24V outlet ensure the battery charger voltage is set to the same voltage as the battery being charged The voltage of the battery charger must also be set by pressing the corresponding 12 24V selection butt...

Страница 9: ... low charge rate your battery should now be fully charged and ready to use STEP 7 SET CHARGE RATE The adjustable charge rate should be set according to the size of the battery See the recommended charge rates for various battery sizes in the table below Set the charge rate by turning the adjustable charge rate dial on the top of the battery charger once dial is turned the charge rate selected will...

Страница 10: ...icles battery for 5 minutes STEP 6 Press the CHARGE ENGINE START switch down to ENGINE START STEP 7 Turn the car s ignition key to start the engine STEP 8 If engine fails to start after 3 seconds repeat instructions step STEP 5 6 before attempting to start the engine again NOTE Do not repeat this operation more than 5 times CALCIUM BATTERY CHARGING OR EQUALIZATION CHARGE Calcium batteries are beco...

Страница 11: ...TION CHARGE CURRENT SETTING BATTERY SIZE 12v 24v Deep Cycle Ah Automotive CCA Marine MCA 2 Amp 7 20 40 120 55 165 2 Amp 14 40 80 240 110 330 2 Amp 35 100 210 600 290 830 2 Amp 70 200 420 1200 580 1600 2 Amp 105 300 630 1800 870 2500 3 Amp 140 400 840 2400 1150 3200 4 Amp 175 500 1050 3000 1450 4100 4 5 Amp 210 600 1250 3600 1750 5000 STEP 9 WAIT for the battery voltage to reach 16V 12V Mode or 32V...

Страница 12: ...on Required Battery Fully Charged Battery is fully charged ready for use Automatic Charging Mode Only Incorrect Voltage Connection Check the battery charger voltage is switched to the same voltage as the battery being charged Low Current Charge If the battery is below 9V Deeply Discharged Battery in 12V mode or 18V in 24V 2 Amp Charge up to 9V 12V mode mode the charger will 2 Amp Charge up to 18V ...

Страница 13: ...y Clamp Output Fuse Negative Battery Clamp Trolley Wheels Bottom Stabiliser Stop L E D Screen Volt Amp Button Test Man Auto Selection Button On Off Switch Charge Engine Start Switch 12V 24V Button 240V Mains Power Cord 12V 24V Terminals ...

Страница 14: ...display may indicate a fully charged battery END straight away 1 The battery is fully charged 2 The battery has taken a surface charge 3 The battery has a faulty cell Q What is Surface Charge A Batteries unused or left flat for some time build up a resistance to being recharged When the charger is first connected these batteries will take a surface charge and the LED display will indicate a fully ...

Страница 15: ...scribed as the flow of electric charge in a circuit Again if you use the water analogy this would refer to how much water is flowing through the pipe For example if the current is reading 12 Amps then this is the amount of energy going into the battery Q How does a typical battery charge A A typical flat battery has a low internal resistance when first connected to a charger the battery will accep...

Страница 16: ... which may be nominated by either BWI or the retailer from where the product was bought in order that the warranty assessment may be performed The consumer must also deliver the original invoice evidencing the date and place of purchase together with an explanation in writing as to the nature of the claim In the event that the claim is determined to be for a minor failure of the product then BWI r...

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