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23

INDEX

FIRST PART

1.  GENERAL INFORMATION ______________________________________24

 

1.1  G

uarantee

 

conditions

 ...................................................................................24

 

1.2  a

ddress

 

of

 

the

 

producer

 ..............................................................................25

 

1.3  u

se

 

and

 

preservation

 

of

 

this

 

use

 

and

 

maintenance

 

manual

 .........................25

 

1.4  s

ymbol

 

and

 

definitions

 .................................................................................25

 

1.4.1  

Simbols ..............................................................................................................25

 

1.4.2  

Definitions .........................................................................................................26

2.  FEATuRES AND TEchNIcAL DATA _____________________________26

 

2.1 

identification

 

of

 

components

 ........................................................................27

 

2.2  s

afety

 

devices

 ...............................................................................................27

 

2.3 

identification

 

plate

 ........................................................................................28

3.  INTENDED uSE ________________________________________________28

4.  OPERATION ___________________________________________________28

 

4.1  p

reliminary

 

activities

 ...................................................................................28

 

4.1.1  

Hydraulic connection ........................................................................................29

 

4.2  s

tandard

 

operation

 (h

iGh

 

pressure

) ............................................................30

 

4.3  o

peration

 

with

 

deterGent

 .............................................................................31

5.  STOPPING_____________________________________________________32

6.  cLEANING AND DEcOMMISSIONING MAINTENANcE ___________32

 

6.1  c

leaninG

 

and

 

decommissioninG

 .....................................................................32

 

6.2  o

rdinary

 

maintenance

 ..................................................................................33

 

6.3  e

xtraordinary

 

maintenance

 .........................................................................34

7.   DISMANTLING AND DISPOSAL_________________________________34

8.  TROuBLEShOOTING __________________________________________34

SEcOND PART

1.  uNPAcKING___________________________________________________35

 

1.1  s

tandard

 

equipement

 ....................................................................................35

2.  INSTALLATION ________________________________________________36

 

2.1  o

ptionals

 

accessories

 ...................................................................................36

 

2.2  a

pplications

 ...................................................................................................36

 

2.3  h

ydraulic

 

connection

...................................................................................37

 

2.4  p

ressure

 

limitinG

/

adjustinG

 

valve

 ................................................................38

 

2.4.1  

Recalibration of the pressure limiting/adjusting valve .....................................38

3.  EXTRAORDINARY MAINTENANcE _____________________________38

 

DEcLARATION OF ThE PRODucER ____________________________40

Содержание 51700004

Страница 1: ...51700004 V10 GB Operating Instructions Translation of original operating instructions EASYCLEAN EC 60 Paver Cleaning Device EC 60 ...

Страница 2: ...sanleitung in Landessprache falls die Übersetzung nicht durch den Händler Importeur organisiert werden kann Please note that the product may not be used put into operation without these operating instructions in the national language If you did not receive operating instructions in your national language with the delivery of the product please contact us In countries of the EU EFTA we will send th...

Страница 3: ... 6 3 General 7 3 1 Authorized use 7 3 2 Survey and construction 8 3 3 Technical data 8 4 Installation 9 4 1 Transportation EC 60 9 4 2 Assembly EC 60 9 4 3 Water supply 9 5 Operation 10 5 1 General 10 5 2 Work with Lance high pressure and low pressure nozzle 11 5 2 1 Admixing from cleaning agents 12 5 2 2 Accessories Sand Blasting Kit SSK 12 6 Maintenance and care 13 6 1 Maintenance 13 6 2 Mechani...

Страница 4: ...zed standards in excerpts DIN EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 DIN EN ISO 13857 Safety of machinery safety distances to prevent hazard zones being reached by upper and lower limbs ISO 13857 2008 DIN EN 1829 1 High pressure cleaner High pressure water jet machines Safety relevant requirements Authorized person for EC do...

Страница 5: ...UK Regulation Supply of Machinery Safety Regulations 2008 SI 2008 No 1597 The following standards and technical specifications were used DIN EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction UK Regulation BS EN ISO 12100 1 2003 A1 2009 DIN EN ISO 13857 Safety of machinery safety distances to prevent hazard zones being reached by upper and lower limbs...

Страница 6: ...rohibition death and severe injury or damage to property will result 2 2 Safety Marking WARNING SIGN Symbol Meaning Order No Size Danger of injury by rotary parts 2904 0297 50 mm Operate the device only when main tap is opened 2904 0301 20x90 mm REGULATORY SIGN Symbol Meaning Order No Size Use hearing and eye protection 2904 0547 50 mm Each operator must have read and understood the operating inst...

Страница 7: ... Personal safety requirements Each operator must have read and understood the operating instructions and all safety instructions Only qualified authorized personal is allowed to operate the device and all devices which are connected lifting equipment The manual guiding is only allowed for devices with handles 2 5 Protective equipment The protective equipment must consist according to the safety re...

Страница 8: ...trol 2 8 1 General Before using the device check the functions and the working condition Maintenance and lubrication are only permitted when device is shut down Do not use the device until all faults which can cause safety hazards are removed If there are any cracks splits or damaged parts on any parts of the device immediately stop using it The operating instructions must be available at the work...

Страница 9: ...itted as long as this is necessary for the reaching of their training goal and their protection is ensured by a supervisory one see for this BGV D15 work with liquid emitters The device is only designed for the use specified in this documentation Every other use is not authorized and is forbidden All relevant safety regulations corresponding legal regulations especially regulations of the declarat...

Страница 10: ...ead weight kg Working capacity kW PS Pump diaphragm bar l min Order Nr EASY CLEAN EC 60 600 23 51 110 lbs 4 5 5 150 13 5170 0004 Combustion engine High pressure pump Pressure setting with pressure relieve valve Handle Petrol tank feed opening Water conduit Rollers Nozzles Rotation arm ...

Страница 11: ... spring bolts of the device out and rotate them Adjust the handle and lock it again in the final position to turn back and engage leave Take care that by the adjusting of the handle neither member masses nor the water hose is squeezed 4 3 Water supply Connect the water hose with the connection at the handle of the EC 60 Pay attention that the ball valve is in closed position If only a connection w...

Страница 12: ...s taken out of a well or an open waters it must be filtered with 100 200µ Do not drive with the equipment over uneven area supernatant articles Rotation arm nozzles can be damage adjusted General it is forbidden to grip under rotary parts danger of injury 1 Open the handles of the device See chapter Installation 2 Open main top pic 1a pic 1 Pic 1 Important open absolutely first the water supply ma...

Страница 13: ...pon degree of pollution of the surface 5 2 Work with Lance high pressure and low pressure nozzle When working additional with a lance operated absolutely the pistol before starting the engine so that no counter pressure develops Pic 5 Pic 6 High pressure hose lance enterprise Pic 5a Suction hose cleaning agents Pic 5b Pic 5 Pic 5a Pic 5b Start lever Choke Fuel valve Speed regelung Cross flow Conne...

Страница 14: ...nozzle see arrow Lance rotation nozzle see arrow 5 2 2 Accessories Sand Blasting Kit SSK For erasing persistent dirt up to derusting and similar applications This kit allows intake and dosage of sand for blasting quartz sand with max grain 0 1 0 5 mm Connect sand blasting kit at the device Start the device EC 60 Wait as long as the pump sucks water than open the cross flow Since otherwise air is s...

Страница 15: ...f the screws are observed Check all existing safety elements such as linchpins for perfect function and replace defective safety elements Check all joints bolts guidance s and gears for correct function if necessary adjust or replace it Check all grippers if available for signs of wear Grease all slidings if available when the device is in opened position with a spatula Grease all grease nipples i...

Страница 16: ...ting press pistol on spray gun Engine runs but no pressure is produced No water supply Circle swing assembly faulty Nozzle clogged Error in the pump Check water supply Check circle swing assembly Check nozzle See operating instructions pump Appendix Engine runs pressure is produced but no turn of the rotation arm The rotation arm is obstructed Repair error when device is shut down Correct Nozzle p...

Страница 17: ...cked by an expert 6 5 Safety procedures It is the contractor s responsibility to ensure that the device is checked by an expert in periods of max 1 year and all recognized errors are removed see BGR 500 The corresponding legal regulations and the regulations of the declaration of conformity have to be observed We recommend that after checking the device the badge Safety checked is put on the devic...

Страница 18: ...handled with the device Do not exceed this carrying capacity working load limit WLL If you use the device in combination with other lifting equipment Crane chain hoist forklift truck excavator consider the deadweight of the device Example 6 7 Hints to the renting leasing of PROBST devices With every renting leasing of PROBST devices the original operating instructions must be included unconditiona...

Страница 19: ...p 0 3 150 bar 13 l min 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 17 9 2014 14 12 2004 Ralf Hoffmann Ralf Hoffmann Easy Clean EC Hochdruckreiniger mit Spritzschutz D51700004 1 1 zum schnellen und effizienten Reiningen von Pflasteroberflächen Datum ...

Страница 20: ...5 MULTIREG KIt für Easy Clean TX TSX Serie 26110026 ROTOTEK KIT für Easy Clean TX TSX Serie 27200007 Hochdruckschlauch 8m 5 16 für Easy Clean 26110033 Sandstrahlkit TX TSX Serie 28000004 Chemiecal Filter KIT 28000018 Adapterstück für Easy Clean von Bayonett auf Gardena 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnu...

Страница 21: ... E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 14 12 2004 Ralf Hoffmann Easy Clean komplett mit Anbauteile 51700004 Anbauteile 2 3 Datum ...

Страница 22: ... E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 14 12 2004 Ralf Hoffmann Easy Clean komplett mit Anbauteile 51700004 Anbauteile 3 3 Datum ...

Страница 23: ... 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 3 6 5 2013 17 11 2004 Ralf Hoffmann Joerg Werner Easy Clean EC Hochdruckreiniger mit Spritzschutz E51700004 1 5 zum schnellen und effizienten Reiningen von Pflasteroberflächen Datum ...

Страница 24: ...1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 3 6 5 2013 17 11 2004 Ralf Hoffmann Joerg Werner Easy Clean EC Hochdruckreiniger mit Spritzschutz E51700004 2 5 zum schnellen und effizienten Reiningen von Pflasteroberflächen Datum ...

Страница 25: ...B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 3 6 5 2013 17 11 2004 Ralf Hoffmann Joerg Werner Easy Clean EC Hochdruckreiniger mit Spritzschutz E51700004 3 5 zum schnellen und effizienten Reiningen von Pflasteroberflächen Datum ...

Страница 26: ... 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 3 6 5 2013 17 11 2004 Ralf Hoffmann Joerg Werner Easy Clean EC Hochdruckreiniger mit Spritzschutz E51700004 4 5 zum schnellen und effizienten Reiningen von Pflasteroberflächen Datum ...

Страница 27: ...sicherung aus V2A für Oberteil des Rotorgehäuses aus Messing 21450012 28000041 TM Verdrehsicherung aus V2A für Oberteil des Rotorgehäuses aus V2A 21450015 22140201 27010031 22900008 41700029 A 1 2 5 33500923 Pumpe komplett Art Nr 41700031 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reser...

Страница 28: ...6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 1 21 3 2014 21 3 2014 Ralf Hoffmann Ralf Hoffmann Unterteil der Drehdurchführung Rotor kompl mit Düsen für Easy Clean E41700029 1 1 Datum ...

Страница 29: ...nikov Igor A51700004 EC 60 Blatt Sheet 1 1 Einige der Abbildungen sind möglicherweise optionales Zubehör des Gerätes Some of pictures may be optional equipment of the device 29040297 29040221 29040624 29040547 29040665 29040699 29040301 29040395 29040056 29040565 29040340 29040300 29040299 ...

Страница 30: ......

Страница 31: ... symbol and one of three words DANGER WARNING or CAUTION Your safety and the safety of others are very important We have provided important safety messages in this manual and on the engine Please read these messages carefully Review the instructions provided with the equipment powered by this engine for any additional information regarding engine startup shutdown operation adjustments or any speci...

Страница 32: ...ything on the engine while it is running Do not allow children to operate the engine Keep children and pets away from the area of operation not included supplied with product supplied with product supplied with product attached to product supplied with product Gasoline is highly flammable and explosive Stop the engine and let cool before refueling The engine emits toxic poisonous carbon monoxide g...

Страница 33: ... oil in the crankcase Before the oil level in the crankcase can fall below a safe limit the Oil Alert system will automatically stop the engine the engine switch will remain in the ON position If the engine stops and will not restart check the engine oil level see page before troubleshooting in other areas The circuit protector protects the battery charging circuit A short circuit or a battery con...

Страница 34: ...ecautions and procedures that should be followed before engine startup Check the equipment powered by this engine Check the air filter element see page A dirty air filter element will restrict air flow to the carburetor reducing engine performance Check the reduction case oil level on applicable types see page Oil is essential to reduction case operation and long life The Oil Alert system applicab...

Страница 35: ... position and hold it there until the engine starts If the engine fails to start within 5 seconds release the key and wait at least 10 seconds before operating the starter again Move the throttle lever away from the MIN position about 1 3 of the way toward the MAX position Some engine applications use a remote mounted throttle control rather than the engine mounted throttle lever shown here Refer ...

Страница 36: ...here Refer to the instructions provided by the equipment manufacturer For engine speed recommendations refer to the instructions provided with the equipment powered by this engine To stop the engine in an emergency simply turn the engine switch to the OFF position Under normal conditions use the following procedure Refer to the instructions provided by the equipment manufacturer Move the throttle ...

Страница 37: ...could result in non warrantable failures In Europe and other countries where the machinery directive 2006 42 EC is enforced this cleaning should be done by your servicing dealer For commercial use log hours of operation to determine proper maintenance intervals These items should be serviced by your servicing dealer unless you have the proper tools and are mechanically proficient Refer to the Hond...

Страница 38: ...nly outdoors Stop the engine and keep heat sparks and flame away Gasoline is highly flammable and explosive and you can be burned or seriously injured when refueling Use 4 stroke motor oil that meets or exceeds the requirements for API service category SJ or later or equivalent Always check the API service label on the oil container to be sure it includes the letters SJ or later or equivalent Oil ...

Страница 39: ...filler cap dipstick oil drain plug and washer Allow the used oil to drain completely then reinstall the oil drain plug and a new washer and tighten the oil drain plug securely Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take used oil in a sealed container to your local recycling center or service station for reclamation Do not throw it in the...

Страница 40: ... of used motor oil in a manner that is compatible with the environment We suggest you take used oil in a sealed container to your local recycling center or service station for reclamation Do not throw it in the trash or pour it on the ground or pour it down a drain Allow the used oil to drain completely then reinstall the drain plug and a new washer and tighten the plug securely Place a suitable c...

Страница 41: ... tighten the wing nut securely Remove the wing nut and remove the air cleaner cap and cover Remove the air filter element from the cover Wash the cover and filter element in warm soapy water rinse and allow to dry thoroughly Or clean in non flammable solvent and allow to dry Dip the filter element in clean engine oil then squeeze out all excess oil The engine will smoke if too much oil is left in ...

Страница 42: ...ire type feeler gauge Correct the gap if necessary by carefully bending the side electrode Inspect the spark plug Replace it if damaged or badly fouled if the sealing washer is in poor condition or if the electrode is worn Remove the spark plug with a 13 16 inch spark plug wrench Disconnect the spark plug cap and remove any dirt from around the spark plug area For good performance the spark plug m...

Страница 43: ... preparation are not covered under the Distributor s Limited Warranty The length of time that gasoline can be left in your fuel tank and carburetor without causing functional problems will vary with such factors as gasoline blend your storage temperatures and whether the fuel tank is partially or completely filled The air in a partially filled fuel tank promotes fuel deterioration Very warm storag...

Страница 44: ...d in the BEFORE OPERATION CHECKS section of this manual see page If equipped with a battery for electric starter types recharge the battery once a month while the engine is in storage This will help to extend the service life of the battery Wipe up spills immediately Handle fuel only outdoors If the engine has been running allow it to cool for at least 15 minutes before loading the engine powered ...

Страница 45: ...pes Check battery and fuse Check control positions Check engine oil level Check fuel Remove and inspect spark plug Take engine to an authorized Honda servicing dealer or refer to shop manual Battery discharged Fuse burnt out Fuel valve OFF Choke open Engine switch OFF Engine oil level low Oil Alert models Out of fuel Bad fuel engine stored without treating or draining gasoline or refueled with bad...

Страница 46: ...rocedure seriously injuring anyone nearby Be careful not to connect the battery in reverse polarity as this will short circuit the battery charging system Always connect the positive battery cable to the battery terminal before connecting the negative battery cable so your tools cannot cause a short circuit if they touch a grounded part while tightening the positive battery cable end Use a 12 volt...

Страница 47: ...missions of carbon monoxide oxides of nitrogen and hydrocarbons Additionally Honda fuel systems utilize components and control technologies to reduce evaporative emissions Follow the maintenance schedule on page Remember that this schedule is based on the assumption that your machine will be used for its designed purpose Sustained high load or high temperature operation or use in unusually wet or ...

Страница 48: ...ngine type Displacement Bore Stroke Net power Max Net torque Engine oil capacity Fuel tank capacity Cooling system Ignition system PTO shaft rotation Length Width Height Dry mass weight Engine type Displacement Bore Stroke Net power Max Net torque Engine oil capacity Fuel tank capacity Cooling system Ignition system PTO shaft rotation Length Width Height Dry mass weight Engine type Displacement Bo...

Страница 49: ...10 First 20 hours Change engine oil Refer to page 9 Change reduction case oil applicable types Refer to page 10 Subsequent Refer to the maintenance schedule on page 7 W20EPR U DENSO BPR6ES NGK Fuel Engine oil Reduction case oil Spark plug Maintenance U S Except U S Pump octane rating 86 or higher Research octane rating 91 or higher Pump octane rating 86 or higher Unleaded gasoline Refer to page 8 ...

Страница 50: ...ibutor for your area Servicing dealership personnel are trained professionals They should be able to answer any question you may have If you encounter a problem that your dealer does not solve to your satisfaction please discuss it with the dealership s management The Service Manager General Manager or Owner can help Almost all problems are solved in this way When you write or call please provide ...

Страница 51: ...ltig durchlesen Lean con cuidado este manual antes de utilizar la bomba POMPE A PISTONI AD ALTA PRESSIONE HIGH PRESSURE PISTON PUMPS POMPES A PISTONS A HAUTE PRESSION HOCHDRUCK KOLBENPUMPE BOMBAS DE PISTÓN DE ALTA PRESIÓN LW LW K FW ZW ZW K HW AX TW MANUALE DI USO E MANUTENZIONE USE AND MAINTENANCE MANUAL MANUEL D UTILISATION ET D ENTRETIEN ANWENDUNGS UND WARTUNGSANLEITUNG MANUAL DE USO Y MANTENIM...

Страница 52: ...HW LW ZW 1 4 7 8 1 3 6 11 5 9 5 10 13 2 12 7 8 1 1 3 6 12 5 9 5 4 13 2 11 10 7 8 1 1 3 6 5 9 5 4 13 2 12 10 18 8 1 3 6 5 13 2 11 4 9 7 20 10 14 15 19 12 7 8 1 3 11 6 12 2 13 10 4 5 15 14 9 7 8 1 1 3 6 12 5 9 5 4 10 13 2 11 ...

Страница 53: ...2 A B G H E D C F 3 7 7 8 17 16 14 ...

Страница 54: ...4 b a g c d e f b a b b h i n m l ...

Страница 55: ... 30 4 3 Operation with detergent 31 5 Stopping_____________________________________________________32 6 CLEANING AND DECOMMISSIONING MAINTENANCE____________32 6 1 Cleaning and decommissioning 32 6 2 Ordinary maintenance 33 6 3 Extraordinary maintenance 34 7 DISMANTLING AND DISPOSAL_________________________________34 8 TROUBLESHOOTING___________________________________________34 second part 1 UNPAC...

Страница 56: ...res in time we recommend to carefully read this manual and invite you to observe what described in it Special attention must be paid to the reading of the text parts marked by the symbol CAUTION because they contain important safety instructions for the pump use The producer refuses any responsibility for lack of compliance with what contained in this manual different uses of the pump than the one...

Страница 57: ...lieves necessary to improve the product without being obliged to apply these changes on the previously produced devices delivered or being delivered What stated in this paragraph excludes any expressed or unexpressed previous condition 1 2 ADDRESS OF THE PRODUCER As regards the address of the Producer of the pump refer to what reported on the Declaration of conformity at the end of the section of ...

Страница 58: ... C F Max water pressure bar psi Max priming depth m ft Min water flow rate 0 28 0 62 0 32 0 08 0 28 0 62 0 32 0 08 0 50 1 1 0 56 0 15 0 50 1 1 0 56 0 15 0 97 2 14 1 09 0 29 0 16 0 35 0 18 0 05 PERFORMANCES Max flow rate Max pressure Sound pressure level WEIGHT 1 60 140 5 41 8 116 1 3 33 1000 1450 e 1750 RPM 0 5 1 7 2800 e 3400 RPM 1 3 x max flow rate See the following table See the following table...

Страница 59: ...n determine the maximum pressure according to the following table Maximum pressure in bar last two figures x 6 9 Maximum pressure in psi last two figures x 100 For instance TW 10522 22 x 6 9 151 8 bar LW 2015 15x100 1500 psi 2 1 IDENTIFICATION OF COMPONENTS 1 Suction connector 11 Support for motor flange 2 Pump head 12 Pump shaft 3 Suction valve plug 13 Oil discharge plug 4 Connector for pressure ...

Страница 60: ...shing machines water cleaners water not for food use The pump is not intended for distributing non filtered water or water with dirt detergents paints and chemical substances both in their pure state and in water solution sea water or high salt concentration water fuels and lubricants of any kind and type flammable fluids or liquefied gases food liquids water with temperature higher than 60 C or l...

Страница 61: ...arry out the scheduled checks of the ordinary maintenance with special reference to the ones relating to oil b Replace the oil plug without vent 17 with the oil plug with vent 8 This operation could have already been carried out by the Producer of the machine with the built in pump c With pump at a standstill check that the oil level corresponds to the middle of the oil level light 10 The oil leve...

Страница 62: ...asks etc Observe the safety instructions contained in the use and maintenance manual of the possible optional accessories that are used Carry out the operations concerning commissioning recommended by the producer of the machine with the built in pump Special attention must be paid to the use of the pump in rooms where there are moving vehicles that can squash or possibly damage delivery pipe wate...

Страница 63: ...nt can be obtained by operating on the knob 15 by rotating it in clockwise direction the pressure increases and by rotating it in counter clockwise direction it decreases CAUTION Never operate on the pressure limiting adjusting valve not to alter the calibration operate on it only by using the knob 15 CAUTION To allow a fast pump priming operate as per point a each time the pump is emptied from th...

Страница 64: ...ter 5 STOPPING CAUTION Carry out the operations relating to stopping recommended by the producer of the machine with the built in pump No part of the pump must be moving and no pipe must have fluid under pressure a Stop the pump and close the water supply b Eliminate the delivery pressure as described in point a of paragraph STANDARD OPERATION HIGH PRESSURE 6 CLEANING AND DECOMMISSIONIN MAINTENANC...

Страница 65: ...ot dispersed in the environment NOTE After a long pause of use a slight water dripping under the pump can take place This dropping disappears normally after some working hours If it persists apply to a Specialised Engineer 6 2 ORDINARY MAINTENANCE Carry out the operations described in the paragraph STOPPING and observe what indicated in the table below MAINTENANCE INTERVENTION INTERVENTION At each...

Страница 66: ...0 hours 200 hours for AX Oil change 1 Check the delivery suction valves Check of pump screw tightening Check of the maximum pressure limiting adjusting valve only LW K ZW K and AX 1 The first oil change can be normally carried out after 50 hours 2 The check must be more frequent if the pump works in the presence of strong vibrations 7 DISMANTLING AND DISPOSAL The dismantling of the pump must be ca...

Страница 67: ...the flow rate of the hydraulic network or the priming depth conform with what described in paragraph Features and technical data Have the pump be primed according to what described in paragraph Standard operation high pressure Reset the use Suction circuit with necks Temperature of the feeding water too high Check the suction circuit Supply the pump with water below 60 C 140 F The use is not set f...

Страница 68: ...built in pump must be built in order to guarantee the conformity with the safety requirements established by the European Directives This conformity is guaranteed by the presence of the CE marking and by the Declaration of Conformity of the producer of the machine with the built in pump The pump must be installed and work horizontally The pump must be fixed in a stable way As it is a positive disp...

Страница 69: ...ft Ø 18 mm Female shaft Ø 20 mm Female shaft Ø 28 mm Female shaft Ø 1 1 8 Female shaft Ø 25 mm Female shaft Ø 1 Hydraulic motor LW LW K LWS LWS K LWR LWR K LWD LWD K FW FWS FWD ZWD ZW K ZWD K HW HWS HWD TWN TW TWS AXD SW SWS The various available applications for the pumps described in this manual are summarised in the following table Apply always to the dealer or to the Producer to identify the c...

Страница 70: ...right and left side of the head 2 4 PRESSURE LIMITING ADJUSTING VALVE In the models where it is already built in LW K ZW K AX it is adjusted by the producer so that it reaches the maximum allowed pressure for the pump by using the nozzle selection indicated in the following table Remember that the data in the table are only for reference and can change according to the system where the pump is ins...

Страница 71: ... 6 9 6 6 25 18 4 d Connecting rod screws if present 9 6 6 e Case cover screws 9 6 6 4 3 0 4 3 0 9 6 6 f PTO flange screws 9 6 6 25 18 4 25 18 4 25 18 4 g Pistons nuts 6 4 4 10 7 4 10 7 4 15 11 1 Loctite 243 h Excenter shaft screw 25 18 4 Loctite 243 i Case screws 25 18 4 b 3 EXTRAORDINARY MAINTENANCE Observe what described in paragraph 6 3 of the first part The torque wrench settings to be used ar...

Страница 72: ...______________________________________ to which this declaration refers conforms with the requirements of Directive 798 37 EEC For the check of conformity reference to the following Standard has been made EN 809 EN 60335 1 EN 60335 2 79 According to what mentioned in Enclosure II point B of the above mentioned Directive the pump commissioning is forbidden before the machine on which it will be ins...

Страница 73: ...STON Ø15 mm 3 29 2812 0038 00 C WASHER 3 30 1210 0055 00 C D O RING 1 78X 6 07 mm 3 31 2409 0044 00 PISTON GUIDES 3 POS CODICE KIT DESCRIZIONE Q tà MODELLI ITEM PART No KIT DESCRIPTION Qty MODELS 32 3011 0014 00 WRIST PIN 3 33 0205 0048 00 CON ROD 3 2010 E 2010 G 2015 E 2015 G 2020 E 2020 G 2520 G 3010 E 3010 G 3015 E 3015 G 3020 E 3020 G 0205 0050 00 CON ROD 3 3025 G 3522 G 4020 G 34 3019 0033 00...

Страница 74: ...AP RING C72 1 102 2812 0064 00 WASHER 1 103 0438 0015 00 BALL BEARING 35X62X14 mm 1 2010 G 2015 G 2020 G 2520 G 3010 G 3015 G 3020 G 0438 0070 00 BALL BEARING 35X62X14 mm 1 3025 G 3522 G 4020 G 104 0001 0334 00 CRANKSHAFT 3 4 1 2010 G 2015 G 2020 G 0001 0335 00 CRANKSHAFT 3 4 1 3010 G 3015 G 3020 G 3025 G 0001 0383 00 CRANKSHAFT 3 4 1 3522 G 0001 0384 00 CRANKSHAFT 3 4 1 4020 G 0001 0406 00 CRANKS...

Страница 75: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device type _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Article No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device No _ _ _ _ _ _ _ _ _ _ _ _ Year of make _ _ _ _ First inspection after 25 operating hours Date Maintenance work Inspection by company Company stamp Name Signature All 50 operating hours Date Maintenance work Inspection by company Company stamp Name Signature Company stamp N...

Страница 76: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device type _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Article No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device No _ _ _ _ _ _ _ _ _ _ _ _ Year of make _ _ _ _ First inspection after 25 operating hours Date Maintenance work Inspection by company Company stamp Name Signature All 50 operating hours Date Maintenance work Inspection by company Company stamp Name Signature Company stamp N...

Страница 77: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device type _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Article No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device No _ _ _ _ _ _ _ _ _ _ _ _ Year of make _ _ _ _ First inspection after 25 operating hours Date Maintenance work Inspection by company Company stamp Name Signature All 50 operating hours Date Maintenance work Inspection by company Company stamp Name Signature Company stamp N...

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