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MB 90/140/180

INSTALLATION AND MAINTENANCE MANUAL

HYGIENIC WASHER EXTRACTOR

PUBLICATION DATE : 07/04
513 289

www.groupdynamics-laundry.com

[email protected]

Содержание MB140

Страница 1: ...MB 90 140 180 INSTALLATION AND MAINTENANCE MANUAL HYGIENIC WASHER EXTRACTOR PUBLICATION DATE 07 04 513 289 www groupdynamics laundry com sales groupdynamics lv ...

Страница 2: ...ION 19 5 2 DAILY 19 5 3 ONCE A MONTH OR AFTER 200 OPERATION HOURS 19 5 4 EVERY 3 MONTHS OR AFTER 500 OPERATION HOURS 19 5 5 EVERY 6 MONTHS OR AFTER 1000 OPERATION HOURS 19 5 6 SAFETY VIBRATION SWITCH 20 5 7 TIGHTENING MOMENTS 21 5 8 LUBRICATION 21 5 9 DRIVING MECHANISM 22 5 10 WATER AND STEAM FILTERS 23 5 11 SEALING OF MAIN BEARINGS DRIP PANS 23 5 12 BRAKE 23 5 13 VALUES OF FUSES 24 5 14 EARTH LEA...

Страница 3: ...ncy inverter do not change the parameters of the inverter Doing so can cause serious injury fire machine damage etc Isolate the frequency inverter elsewhere before removing covers of it Hazardous voltage present on the frequency inverter when connected to the power source Isolate for 10 minutes prior to removing cover It is not sufficient to use only residual current deviceas theprotection against...

Страница 4: ...responsible for possible damage of machine in the course of transportation In case of storage the machine in a free area it must be protected against mechanical damage and weather condition factors The ambient temperature of transportation and storage must be between 25 C to 55 C Relative humidity must be between 30 to 90 without condensation FOR INSTALLATION ELECTRICAL CONNECTION EARTHING AND VEN...

Страница 5: ...60 mm 69 29 2050 mm 80 70 2590 mm 101 96 1900 mm 74 8 2170 mm 85 43 PACKING DIMENSIONS WOODEN PACKING width depth height 2400 mm 94 48 1740 mm 68 5 2030 mm 79 92 2575 mm 101 37 1900 mm 74 8 2275 mm 89 56 2660 mm 104 72 2036 mm 80 15 2260 mm 88 97 WEIGHT WEIGHT netto brutto 3050 kg 6724 lb 3210 kg 7077 lb 3550 kg 7826 lb 3760 kg 8289 lb 4990 kg 11001 lb 6300 kg 13890 lb ANCHORING Anchoring bolt 4 x...

Страница 6: ...ECTION 0 3 0 6 Mpa 3 6 bar WATER INLETS water pressure water connection 3 x 1 5 1 x 3 4 3 x 1 5 1 x 1 WATER DRAINAGE to the drain to recycle 1 x 126 mm 5 standard 1 x 126 mm 5 option STEAM HEATING steam connection steam pressure 1 0 6 0 8 MPa 87 116 PSI 6 8 bar PRESSURE AIR air pressure connection air pressure 1 4 0 6 MPa 6 bar Number of soap hoppers 5 10 Attachments to external liquid soap supply...

Страница 7: ...12 Change over switch 13 Signal of machine running operating air pressure 14 Centralstop 15 Button of door unlocking 16 Button of drum positioning 17 Button of door locking 18 Main switch 19 Door of unloading clean size 20 Signal of loading 21 Centralstop 22 Button of door locking 23 Button of activation of loading side 24 Button of door unlocking 25 Button of drum positioning 26 Soap hoppers 27 S...

Страница 8: ...he floor under and around the machine If possible leave the machine in the transporting package or at least let it set on the transporting wooden skid until the time of final installation on the foundation according the chapter 4 3 of this manual Dimension X see tab 3 1 Machine width or depth according to direction of handling Fig 4 1 A Minimum length X of lift truck forks 2x MANUAL PALLET TRUCK 2...

Страница 9: ...g remove the frontal and side covers and remove four screws which fix the machine to the pallet According to fig 4 1 D use the lifting feet 4pcs 1 and fix them using the bolts M12 2 to the machine frame Feet and bolts are being the part of delivery For fixing the feet it is possible to use the following combination of positions loading side dirty unloading side clean side of pulley side of inlet v...

Страница 10: ... IS RECOMMENDED TO CONSULT STATIC REQUIREMENTS WITH A STATIC ENGINEER TO MEET THE REQUIREMENTS OF PERMISSIBLE LOADING VIBRATIONS AND NOISE LEVEL IN THE BUILDING THE MANUFACTURER DOES NOT RECOMMEND TO INSTALL THE WASHING MACHINE IN A ROOM WITH A CELLAR OR ON A FLOOR HAVING ROOMS BENEATH WARNING IN CASE OF INSTALLATION IN A ROOM WITH A CELLAR OR ON A FLOOR HAVING ROOMS BENEATH THE INSTALLATION MUST ...

Страница 11: ...DATE 07 04 513289 Fig 4 3 A Installation plan Retain minimal distance 10 mm between the parting wall and side covering of the machine Increased basement is not necessary for the machine 180 KG 396 LB www groupdynamics laundry com sales groupdynamics lv ...

Страница 12: ...re dependent also on the water hardness For medium to very hard water consideration should be made to make the water softer Only in some cases is the use of hard water desirable such as adding softener in the linen The soap supplier can help you with making the right decisions concerning hard water soft water washing programs type of soap and other related items to have the best wash results MAIN ...

Страница 13: ...tion Inlet valves with an outer thread G1 1 2 and G 3 4 for cold and hot water are delivered with the machine Connect the water supply pipes to these valves use the fittings in the connection points to be able to dismantle the valves filters in the case of any failure The operator must install the manual stop valve and the dirt filter into every supply pipe COLD HARD COLD SOFT HOT WATER COLD SOFT ...

Страница 14: ...E PARTS FOR THE CONNECTION COOLDOWN TO AVOID POSSIBLE INJURY WARNING BEFORE EVERY STEAM VALVE IT IS NECESSARY TO INSERT THE FILTER WITH PERMEABILITY UP TO 300 MICROMETERS POSSIBLE DIRT BIGGER THAN 300 MICROMETERS MIGHT DAMAGE THE STEAM VALVE AND CAUSE ITS LEAKAGE WHEN CONNECTING THE PIPES AVOID TORSION OF THE FILTER BODY THE ASSEMBLY SHOULD BE MADE BY CLAMPING THE FILTER AT THE SIDE OF CONNECTING ...

Страница 15: ... conductors recommended by themanufacturer as well as the values of fuses are stated in tables 4 4 B this value depends on short circuit protection fuses circuit breaker For the corresponding current see table in chapter 3 Technical specifications Power supply protection A Automatic circuit breaker A Recommended phase conductor section mm2 Protection conductor section mm2 16 20 2 5 2 5 20 25 4 4 3...

Страница 16: ...contact to a part under tension after the conductor connection even when the main switch is off use tubes with an insulated neck on the conductors ends 1 Protection conductor 2 Phase conductor 3 Phase conductor 4 Phase conductor 5 Moulding tube 6 The stripped length of conductors Fig 4 4 B Adaptation of conductor ends of supplying cable CONNECTING POINT Directly on the connectors of the main switc...

Страница 17: ...1 Washing machine right left lateral face 4 Protective conductor washing machine connection 2 Laundry protective connection 5 Earthing mark 3 Washing machine external protective terminal Fig 4 4 D CONNECTION OF LIQUID WASHING SOAP SUPPLY You can connect an external dosing of liquid soaps to the machine Connect the liquid soap supply hoses to the liquid soap pump inlets Connect the pump outlets to ...

Страница 18: ... Connect these signal terminals like the manufacturer of the liquid soap supply system requires The liquid soap supply system may draw maximum 0 1A out the control circuit of the washer extractor WATER RECYCLED DRAINAGE CONNECTION Valid only for machines equipped with recycled drainage by the manufacturer or for machines after modification Attach connecting hoses to the discharging orifice of 126 ...

Страница 19: ...al before the machine start and following the instructions stated 6 A check of the proper vibration switch function during washing and extracting and the emergency centralstop function 7 Initialization for calibration of zero level according to instructions of the Programming manual delivered with the machine 8 Check air pressure on a machine pressure gauge after the pressure air supply is connect...

Страница 20: ... is sufficient and pneumatic solenoid valve DV1 is without electric current 4 Clean surface machine parts to remove any traces of washing soaps 5 Hoppers must be cleaned at the end of each working day Remove sediments from inside of the reservoir by means of a plastic spatula and splash by water 6 Clean up the door gaskets to remove sediments and dirt Do not use solvents or acids to clean the rubb...

Страница 21: ...for 180 kg 396 lb These 7 kg 15 4 lb 11 kg 24 3 lb does not mean in any case that you can load the machine with dry linen having such unbalance It means that wet linen can be distributed badly in the drum during spinning and this can cause unbalancing max 7 kg 15 4 lb 11 kg 24 3 lb If unbalancing is higher than mentioned the machine turns off WARNING THIS SETTING MUST NOT BE CHANGED IN ANY CASE OT...

Страница 22: ... same damage as an insufficient lubrication Always make sure that your grease gun is in perfect condition If you substitute the lubricant by another type make sure that these two kinds are compatible otherwise there is a risk of a bearing failure For example lithium lubricants are compatible with calcareous lubricants but not with sodium ones NEVER MIX PETROLEUM LUBRICANTS WITH SILICONE LUBRICANTS...

Страница 23: ...be measured by tension meter Procedure for approximate belt tensioning with belt deflection 6 1 mm apply a load of 2 5 kg to the middle of the belt 90 kg 198lb 140 kg 308 lb 180 kg 396 lb Force F measured by device 475 N 463 N 523 N Tab 5 9 BELT REPLACEMENT NEVER USE A CROWBAR TO TAKE OFF THE BELTS OVER THE PULLEY GROOVES Loosen the bolts which fix the motor and loosen adjusting screw for taking t...

Страница 24: ...ealing must be replaced by our customer service 5 12 BRAKE Brake is safety element of the machine it brakes the machine when the power supply or air supply is interrupted Check regularly condition of brake block wear and replace them by the new ones if needed REPLACEMENT OF THE BRAKE BLOCK WARNING THE MAIN SWITCH OF THE MACHINE MUST BE IN OFF POSITION 1 Disconnect an air hose from the brake screw ...

Страница 25: ...ly The earth leakage trip is a very sensitive device and it provides a safety for operators avoiding a risk of an electric shock while the machine is in operation WARNING A QUALIFIED WORKER MUST PERFORM A TEST OF THE EARTH LEAKAGE TRIP FUNCTION AT LEAST ONCE IN 3 MONTHS THE TEST PROCEDURE Press the test push button of the earth leakage trip while it is under tension The earth leakage trip must go ...

Страница 26: ... is necessary to release compressed air from the circuit of outer door lock Remove the cabinet under the outer door on the loading side Disconnect one supply of the plastic pneumatic tube on the connector of shape T fig 6 1 A pos 1 Hereby the compressed air is blown away from the circuit of outer door lock Open the hook closure by pulling the piston rods from pneumatic cylinders The door is still ...

Страница 27: ...achines connected leakage of the steam system too high level of condensation in the steam system Clogged steam filter WARNING STOP THE STEAM INLET TO THE MACHINE AND WAIT UNTIL THE COMPONENTS COOL DOWN dismantle the sieve fig 5 10 pos 2 from the filter body 1 clean the sieve and put it back with the gasket 3 Defective steam or hot water valve exchange the valve 6 4 TOO LONG DRAINAGE TIME Clogged d...

Страница 28: ...8 5kW valid for 140 kg 308 LB 102 094 Motor 22kW valid for 180 kg 396 LB 102 095 Frequency inverter 3x380 440 V valid for 90 kg 198 LB 140 kg 308 LB 102 442 Frequency inverter 3x380 440 V valid for 180 kg 396 LB 506 038 Filter under frequency inverter 50A valid for 90 kg 198 LB 140 kg 308 LB 101 979 Filter under frequency inverter 75A valid for 180 kg 396 LB 506 555 V belt valid for 90 kg 198 LB 5...

Страница 29: ...0 112 Regulator 1 4 filter manometer 506 588 Shutt off valve 506 589 Solenoid valve 3 2 230V AC 357 461 000 105 Pressure regulator 1 8 manometer 506 590 Pressure switch 200 300 Pneumatic cylinder SDJ 20 30 400 500 Pneumatic cylinder SDJ 40 50 506 591 Solenoid valve 3 2 230V AC 506 592 Solenoid valve 5 2 230V AC 506 593 Solenoid valve 5 2 230V AC www groupdynamics laundry com sales groupdynamics lv...

Страница 30: ...raphs Transportation and storage and chapter 4 1 Handling transportation and storage 8 2 MACHINE LIQUIDATION For the machine liquidation after finishing its usage period respect the following instructions 8 2 1 POSSIBILITY OF THE MACHINE LIQUIDATION BY THE SPECIALIZED COMPANY Machine liquidation is executed by the competent company which respects material sorting and conditions for the waste liqui...

Страница 31: ...30 INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 07 04 513289 9 APPENDIX A 523347 www groupdynamics laundry com sales groupdynamics lv ...

Страница 32: ...OUT BY SERIAL NUMBER ELECTRICAL DETAILS VOLT PHASE Hz NOTE ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE DEALER www groupdynamics laundry com sales groupdynamics lv ...

Страница 33: ...ws Do not bypass the instructions stated in the manuals and warnings on the labels The labels must stay on the machine and they must be legible Be always careful when taking the samples Wash bath sampling To sample the water level of the wash bath must be minimum 90kg 198lb 17 140kg 308lb 180kg 396lb 22 see the programming manual Deflate 2l of water before taking sample Sample only after the drum ...

Страница 34: ...hose around the overflow elbow so that it is sufficiently long due to vibration of washing machine Place the valve for bath sample collection 300mm from the bottom edge of the right side cover of the dirty side Place the valve from the right side in the middle of the cover width www groupdynamics laundry com sales groupdynamics lv ...

Страница 35: ...ocket 523729 and the socket 235134107315 on the valve Seal everything with teflon non caking tape Put the second end of the hose PRI503002049 on the socket and secure it with the hose brace PRI240000003 Never push pull or put pressure on components which protrude from the machine shape e g the machine front part loading door control elements belt cover input and output pipeline etc Make sure that ...

Страница 36: ... in manuals for personnel operating the washing machine must be printed and posted on a visible place near the machine in the laundry room Installation and service can be done only by a service organization with proper authorization This addition overrules some of the items listed in the installation and maintenance manual 513 289 The cold water connected to the soft water entry may have a max tem...

Страница 37: ...1 42 2950 mm 116 14 WEIGHT WEIGHT netto brutto 3150 kg 6945 lb 3250 kg 7165 lb 3650 kg 8047 lb 3750 kg 8268 lb 5120 kg 11290 lb 6310 kg 13911 lb ELECTRICAL DATA Permitted deviations of feeding voltage for machines with and without load 10 with a maximal standard deviation of the frequency 1 Electrical system of the machine 3x380 480V 50 60Hz 3x200 240V 50 60Hz TOTAL INPUT OF THE MACHINE WITH steam...

Страница 38: ...40kg 308lb 636 180kg 396lb 374 180kg 396lb 1500 180kg 396lb 2110 180kg 396lb 2510 180kg 396lb 636 4 3 2 1 525661 610 2 250 250 90kg 198lb 1500 140kg 308lb 1700 180kg 396lb 1800 90kg 198lb 2340 140kg 308lb 2660 180kg 396lb 2780 2 2 DIMENSIONS OF THE MACHINE 1 Hard cold water inlet 2 Soft cold water inlet 3 Hot water inlet 4 Steam inlet Fig 2 2 Placement of components on the machine dimensions are g...

Страница 39: ... Program man 90 180kg 198 396lb with recycling tanks doc 4 6 2 3 WATER CONNECTION 2 4 CHECKING INSTALLATION OF PUMP WARNING CHECK RIGHT DIRECTION OF ROTATION FOR SHAFT PUMP ACCORDING ARROWS ON MOTOR BODY www groupdynamics laundry com sales groupdynamics lv ...

Страница 40: ...r The strainer can be easily accessed by removing the strainer cover fig 1 Fig 3 2 Removing and cleaning the strainer WARNING DO NOT USE OIL TO LUBRICATE THE O RING SEAL USE ONLY WATER AND NEUTRAL SOAP CLEAN THE TRANSPARENT STRAINER COVER DO NOT USE SOLVENTS After cleaning put the strainer basket in its proper position Fill with water up to suction port level Position the strainer cover properly w...

Страница 41: ...2 R 3 6min W Step 1 Spin Spin 1min D1 L Wash Was h B B 3 0 3 4 5 2 90 C NL A 12 R 3 10 min W Step 2 Drain Drai n 30 sec D1 D Rinse 1 Rins e 1 2 5 6 1 NH A 12 R 3 2min W Step 3 Spin Spin MIN3 min D2 1 L Rinse 2 Rins e 2 2 5 6 1 NH A 12 R 3 2min W Step 4 Spin Spin MIN3 min D2 2 L Final Rinse Rins e 3 C D 3 0 1 6 1 NL A 12 R 3 3min W Step 5 Spin Spin 6min D1 H Slowdown 1min Tumble A 12 R 3 30 sec W F...

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