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PRESTO OWNER’S MANUAL        

 Page 5

          COUNTER BALANCE STACKER

direction of travel. Keep your feet clear of the 

stacker.

Keep the stacker under control at all times.

Operate at a speed that allows you to stop safely. 

Be even more careful on slippery or uneven sur-

faces. Do not run over objects on the floor.

Perform all stacker movements smoothly and

at a speed that will give you time to react if an 

emergency occurs.

Tipovers and falls are very serious accidents; you can 

be crushed or even killed.  To prevent injury, know 

where you are at all times and follow the rules of safe 

stacker operation.

Be careful when working around docks,

dockboards and trailers.  Stay away from the 

edge of docks and ramps. Check to make sure the 

wheels of truck or trailers are chocked.

Travel with the load or forks close to the

ground. Watch for overhead obstructions. Per-

form all stacker movements smoothly and at a 

speed that will give you time to react in an emer-

gency.

Keep your hands and feet away from all mov-

ing parts such as masts, chains, forks or wheels.

Never stand on or under the forks, or allow

anyone else to stand on or under them. Never ride 

on the stacker or allow anyone else to ride. There 

is no safe place to sit or stand.

Before you leave your stacker, be sure to

lower the forks to the floor. Shut the stacker off 

with the key.

WARNINGS

DO NOT 

use this stacker until you have been trained 

and authorized to do so.

DO NOT 

operate until you have read all warnings and 

instructions.

DO NOT 

exceed load center or load weight capacities 

(check capacity plate).

DO NOT 

operate until you have checked the condi-

tions of the stacker: lift systems, forks, chains, and 

cables.

DO NOT 

use if any part is damaged, worn or not work-

ing properly.

DO NOT 

use on ramps or inclines. Only smooth level 

surfaces.

DO NOT 

use for lifting or carrying people.

DO NOT 

handle unbalanced, unstable or loosely 

stacked loads.

DO NOT 

travel with forks or platform in an elevated 

position.

DO NOT 

handle tall, unsecured or unstable loads that 

could fall.

DO NOT 

allow people to stand or pass under forks or 

platform with or without load.

DO NOT 

operate when parts of anyone’s body may be 

close to mast structure or any moving parts.

DO NOT 

drop loads on platform or forks.

DO NOT 

alter or modify this stacker in any way.

S E C T I O N  3

INSTALLATION

A. INSPECTION

:

Upon receipt of the stacker, inspect the equipment com-

pletely to determine if there is any shipping damage, 

and that the lift is complete.  Presto tests and inspects 

every piece of equipment prior to shipment.  If damage 

is apparent, a freight claim must be filed with the freight 

company.  Do not use the stacker if there appears to be 

any damage.  With the stacker in a lowered position, 

check the following:

Check for signs of damage especially to the

back cabinet that houses the battery, electrical/hy-

draulic power pack.

Check all electrical and hydraulic connec-

tions for tightness.  

Remove back panel.

Inspect for any bent or damaged parts.

B. REMOVING FROM PALLET

Each of the Presto stackers is shipped out on a pallet or 

skid.  Prior to removing the unit from the pallet or skid, 

remove all tie down straps and packaging.  Visually 

inspect the unit as closely as possible.  

With an overhead hoist or forklift, carefully pick up the 

unit taking into consideration the center of gravity of the 

unit.  If you choose to pick the unit with an overhead 

hoist, use a nylon sling and hoist with a minimum of 

2,000-lb. capacity.  The nylon sling will not do any dam-

age to the steel construction of stacker.  Pick the unit 

up.  On conventional masts use the top crossmember of 

the lift.  On narrow masts the cover must be removed 

to access lifting equipment.  Be careful of the stacker 

swinging once fully lifted off the pallet or skid.  Have 

all personnel completely cleared from the area.

Pick the unit up approximately six inches above the 

Содержание PPS1100-62-CB

Страница 1: ...ion Operation and Service Manual Model Number ___________________ Serial _________________________ Date Placed in Service _____________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT Par...

Страница 2: ...responsibility of the buyer and must be accompanied with an RGA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does no...

Страница 3: ...peration 9 S E C T I O N 6 Maintenance 9 A Weekly Operations Maintenance Checks 10 B Monthly Operations Maintenance Checks 10 S E C T I O N 7 Troubleshooting 11 ORDERING REPLACEMENT PARTS 26 RESTOCKIN...

Страница 4: ...nd feet A foot or hand caught between the stacker and a fixed object will be crushed or even cut off If traveling forks first keep both hands on the control handle and be careful when changing S E C T...

Страница 5: ...ople DO NOT handle unbalanced unstable or loosely stacked loads DO NOT travel with forks or platform in an elevated position DO NOT handle tall unsecured or unstable loads that could fall DO NOT allow...

Страница 6: ...ind the pallet that you are lifting which may bend the tips of forks and overload the capacity of the stacker To Travel To travel rotate the butterfly controls throttle on the upper part of the handle...

Страница 7: ...the end of the handle comes in contact with the operator s body the stacker will automatically reverse direction and travel away from the operator When the reversing safety bar comes in contact with y...

Страница 8: ...N 1 Check general condition of Stacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers...

Страница 9: ...precautions while working with and or charging bat teries D BATTERY MAINTENANCE To measure the voltage use a digital voltmeter DC on the battery poles The truck must not have been in use for the previ...

Страница 10: ...CHAINS Check to see that they are in place and not loose FORKS Check that they are not bent or cracked BRAKES Ensure brakes work properly CABLES WIRES Check that there are no loose cables or wires LA...

Страница 11: ...out brushes in pump motor Low hydraulic pressure caused by Pressure relief valve needs adjustment Pump check valve stuck open Faulty solenoid valve Faulty wiring from lift switch to solenoid Faulty l...

Страница 12: ...PRESTO OWNER S MANUAL Page 12 COUNTER BALANCE STACKER ORDERING REPLACEMENT PARTS CONTACT PRESTO WITH SERIAL NUMBER TO GET CORRECT PART NUMBER Figure 2 PPS1100 62 CB...

Страница 13: ...PRESTO OWNER S MANUAL Page 13 COUNTER BALANCE STACKER Figure 3 PPS1100 62 CB Exploded View...

Страница 14: ...PRESTO OWNER S MANUAL Page 14 COUNTER BALANCE STACKER Figure 4 PPS1100 62 CB Steering System...

Страница 15: ...Screw M612 3 7102 Handle Bottom Cover 1 7103 Front Button 1 7104 Electrical Outlet big 1 7105 Electrical Outlet small 1 7106 Left Handle Cover 1 7107 Upper Cover 1 7108 Spring 2 7109 Horn Button 1 711...

Страница 16: ...PRESTO OWNER S MANUAL Page 16 COUNTER BALANCE STACKER Figure 6 Wiring Diagram...

Страница 17: ...PRESTO OWNER S MANUAL Page 17 COUNTER BALANCE STACKER August 2011 to Present Figure 7 Wiring Diagram...

Страница 18: ...STACKER Figure 8 PPS1100 62 CB Fork Carriage Assembly Prior to October 09 Item Description Qty 5100 Lift Frame Jointing 1 5200 Fork 2 5001 Bolt 4 5002 Nut 4 5003 Ring 62 4 5004 Bearing 6305 4 5005 Ri...

Страница 19: ...R BALANCE STACKER Figure 9 PPS1100 62 CB Fork Carriage Assembly After October 09 Item Description Qty 5100 Lift frame jointing 1 5200 Fork 2 5001 Bolt 4 5002 Nut 4 5008 Mast roller 30307V B 4 5009 Sna...

Страница 20: ...001 Washer 10 2 6002 Nut M10 2 6003 Nut 10 2 6004 Bolt M10 1 6005 Spring Ring 20 2 6006 Pin 1 6007 Pin f2 5x16 2 6008 Connect Axel f8x28 2 6009 Chain Pole 2 6010 Pin f2 5x25 2 6011 Hoop 1 6012 Washer...

Страница 21: ...PRESTO OWNER S MANUAL Page 21 COUNTER BALANCE STACKER Figure 11 PPS1100 62 CB Drive Unit...

Страница 22: ...RTN STR 1 8 NPT Nylon 1 5 Tube SUCT STR 3 8 NPT Nylon 1 6 Filter Screen M Series Suct 1 7 RESV PLSTC 6 75x6 75x11 V MT 1 8 Clamp Hose Worm Gear RSV M SER 2 9 Plug RESV Breather Fill 3 4 14 1 10 Motor...

Страница 23: ...00 62 CB Cylinder Assembly Item Description Qty 4101 Dustproof Ring 1 4102 U Ring 1 4103 Direction Sleeve 1 4104 O Ring 6 3x1 8 1 4105 Nut M8x1 1 4106 O Ring 43 7x2 65 1 4107 Piston Rod 1 4108 Sleeve...

Страница 24: ...age 24 COUNTER BALANCE STACKER Figure 14 PPS1100 62 CB Chain Wheel Assembly Item Description Qty 4001 Bolt 2 4002 Washer 5 2 4003 Screw 2 4004 Cover 1 4005 Chain Wheel 2 4006 Ring 25 2 4007 Chain Axle...

Страница 25: ...PRESTO OWNER S MANUAL Page 25 COUNTER BALANCE STACKER Figure 15 PPS1100 62 CB Labels Precautionary Warnings...

Страница 26: ...s plate is located within the cabinet or the angle iron cylinder cross support To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms FOB f...

Страница 27: ...r information on how to rectify the issue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All produc...

Страница 28: ...designs cannot be returned under any circumstances Presto Cus tomer Service reserves the right for final judgment on all product returns The RGA number must appear on the outside of any packaging mat...

Страница 29: ...LET PRESTO MEET THOSE NEEDS MANY NEEDS REQUIRE MANY OPTIONS...

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