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PRESTO OWNER’S MANUAL        

 

Page 4

          COUNTER BALANCE STACKER  

CAREFULLY READING THIS MANUAL.  In order 

to provide for the safe operation of these stackers, 

Presto  Lifts  Inc.  has  identified  certain  hazards  that 

may occur during the maintenance and use of these 

lifts.  For safety reasons these units are designed to be 

serviced or repaired in the fully lowered position.  If 

performed properly, this will greatly reduce the pos-

sibility of injury.

WARNING!

When servicing the unit:

1. Key should be in "OFF" position.

2. E-stop should be depressed.

3. Disconnect the batteries at the terminals.

Do not perform any repair work on lifts if

there is a load on the forks or platform.

Do not perform any repair work if the forks

or platform is in the raised position.

All personnel must stand clear of the lift

while in motion.

Do not put hands or feet under the forks or

platform.

Do not stand underneath the forks or plat-

form.

Do not stand in front of the stacker while in

motion.

Do not stand, sit or climb on the lift.

Do not use the lift on soft, uneven or unstable

surfaces.

Do not exceed the load center or capacity.

WARNING!

You or others around you can be seriously injured 

or even killed if you don't use this stacker correctly. 

Read and obey all warnings and instructions in this 

manual and on the stacker. It is your responsibil-

ity before starting work to make sure it is in good 

working order.

Always be alert to the area around you and watch where 

you are walking. Be careful that you don't get pinned 

or crushed between the stacker and a fixed object such 

as a wall or post.

Watch your hands and feet. A foot or hand

caught between the stacker and a fixed object will 

be crushed or even cut off.

If traveling forks first, keep both hands on

the control handle and be careful when changing 

S E C T I O N  1

INTRODUCTION

This manual attempts to provide all of the information 

necessary for the safe and proper installation, operation 

and maintenance of Presto Lifts Inc. battery operated, 

Counter Balance Stacker.  It is important that all per-

sonnel involved with the installation, maintenance or 

operator of the stacker read this manual.  Additional 

manuals are available upon request or at www.Presto-

Lifts.com.  

Each Presto stacker is equipped with nameplate, serial 

number and model identifications.  Please refer to these 

numbers when ordering parts or requesting further 

information.  

The Presto stackers are designed for lifting, lower-

ing and positioning a wide variety of loads.  WHERE 

UNIQUE SITUATIONS ARISE, WHICH ARE NOT 

COVERED IN THIS MANUAL, CALL PRESTO 

LIFTS FOR FURTHER INSTRUCTIONS.

The battery operated stackers are designed for in-plant/

non-hazardous locations only.  These units are not for 
personnel lifting.  

S E C T I O N  2

SAFETY

You must be trained and certified to operate this 

powered stacker. Federal law states that only prop-

erly trained operators are permitted to operate a 

powered industrial stacker and that your employer 

must train you and certify that you are qualified. 

(OSHA 1910.178  29QFR-7-1-06 Edition)

Presto lifts does not offer operator training.  Op-

erator training programs may be offered by your 

local Presto Lifts dealer or obtained online.  Enter, 

"powered industrial truck operator training" into 

a search engine.

The battery operated stackers are very powerful lifts 

capable of doing large amounts of work.  

DO NOT OPERATE THESE LIFTS WITHOUT 

Содержание PPS1100-62-CB

Страница 1: ...ion Operation and Service Manual Model Number ___________________ Serial _________________________ Date Placed in Service _____________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT Par...

Страница 2: ...responsibility of the buyer and must be accompanied with an RGA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does no...

Страница 3: ...peration 9 S E C T I O N 6 Maintenance 9 A Weekly Operations Maintenance Checks 10 B Monthly Operations Maintenance Checks 10 S E C T I O N 7 Troubleshooting 11 ORDERING REPLACEMENT PARTS 26 RESTOCKIN...

Страница 4: ...nd feet A foot or hand caught between the stacker and a fixed object will be crushed or even cut off If traveling forks first keep both hands on the control handle and be careful when changing S E C T...

Страница 5: ...ople DO NOT handle unbalanced unstable or loosely stacked loads DO NOT travel with forks or platform in an elevated position DO NOT handle tall unsecured or unstable loads that could fall DO NOT allow...

Страница 6: ...ind the pallet that you are lifting which may bend the tips of forks and overload the capacity of the stacker To Travel To travel rotate the butterfly controls throttle on the upper part of the handle...

Страница 7: ...the end of the handle comes in contact with the operator s body the stacker will automatically reverse direction and travel away from the operator When the reversing safety bar comes in contact with y...

Страница 8: ...N 1 Check general condition of Stacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers...

Страница 9: ...precautions while working with and or charging bat teries D BATTERY MAINTENANCE To measure the voltage use a digital voltmeter DC on the battery poles The truck must not have been in use for the previ...

Страница 10: ...CHAINS Check to see that they are in place and not loose FORKS Check that they are not bent or cracked BRAKES Ensure brakes work properly CABLES WIRES Check that there are no loose cables or wires LA...

Страница 11: ...out brushes in pump motor Low hydraulic pressure caused by Pressure relief valve needs adjustment Pump check valve stuck open Faulty solenoid valve Faulty wiring from lift switch to solenoid Faulty l...

Страница 12: ...PRESTO OWNER S MANUAL Page 12 COUNTER BALANCE STACKER ORDERING REPLACEMENT PARTS CONTACT PRESTO WITH SERIAL NUMBER TO GET CORRECT PART NUMBER Figure 2 PPS1100 62 CB...

Страница 13: ...PRESTO OWNER S MANUAL Page 13 COUNTER BALANCE STACKER Figure 3 PPS1100 62 CB Exploded View...

Страница 14: ...PRESTO OWNER S MANUAL Page 14 COUNTER BALANCE STACKER Figure 4 PPS1100 62 CB Steering System...

Страница 15: ...Screw M612 3 7102 Handle Bottom Cover 1 7103 Front Button 1 7104 Electrical Outlet big 1 7105 Electrical Outlet small 1 7106 Left Handle Cover 1 7107 Upper Cover 1 7108 Spring 2 7109 Horn Button 1 711...

Страница 16: ...PRESTO OWNER S MANUAL Page 16 COUNTER BALANCE STACKER Figure 6 Wiring Diagram...

Страница 17: ...PRESTO OWNER S MANUAL Page 17 COUNTER BALANCE STACKER August 2011 to Present Figure 7 Wiring Diagram...

Страница 18: ...STACKER Figure 8 PPS1100 62 CB Fork Carriage Assembly Prior to October 09 Item Description Qty 5100 Lift Frame Jointing 1 5200 Fork 2 5001 Bolt 4 5002 Nut 4 5003 Ring 62 4 5004 Bearing 6305 4 5005 Ri...

Страница 19: ...R BALANCE STACKER Figure 9 PPS1100 62 CB Fork Carriage Assembly After October 09 Item Description Qty 5100 Lift frame jointing 1 5200 Fork 2 5001 Bolt 4 5002 Nut 4 5008 Mast roller 30307V B 4 5009 Sna...

Страница 20: ...001 Washer 10 2 6002 Nut M10 2 6003 Nut 10 2 6004 Bolt M10 1 6005 Spring Ring 20 2 6006 Pin 1 6007 Pin f2 5x16 2 6008 Connect Axel f8x28 2 6009 Chain Pole 2 6010 Pin f2 5x25 2 6011 Hoop 1 6012 Washer...

Страница 21: ...PRESTO OWNER S MANUAL Page 21 COUNTER BALANCE STACKER Figure 11 PPS1100 62 CB Drive Unit...

Страница 22: ...RTN STR 1 8 NPT Nylon 1 5 Tube SUCT STR 3 8 NPT Nylon 1 6 Filter Screen M Series Suct 1 7 RESV PLSTC 6 75x6 75x11 V MT 1 8 Clamp Hose Worm Gear RSV M SER 2 9 Plug RESV Breather Fill 3 4 14 1 10 Motor...

Страница 23: ...00 62 CB Cylinder Assembly Item Description Qty 4101 Dustproof Ring 1 4102 U Ring 1 4103 Direction Sleeve 1 4104 O Ring 6 3x1 8 1 4105 Nut M8x1 1 4106 O Ring 43 7x2 65 1 4107 Piston Rod 1 4108 Sleeve...

Страница 24: ...age 24 COUNTER BALANCE STACKER Figure 14 PPS1100 62 CB Chain Wheel Assembly Item Description Qty 4001 Bolt 2 4002 Washer 5 2 4003 Screw 2 4004 Cover 1 4005 Chain Wheel 2 4006 Ring 25 2 4007 Chain Axle...

Страница 25: ...PRESTO OWNER S MANUAL Page 25 COUNTER BALANCE STACKER Figure 15 PPS1100 62 CB Labels Precautionary Warnings...

Страница 26: ...s plate is located within the cabinet or the angle iron cylinder cross support To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms FOB f...

Страница 27: ...r information on how to rectify the issue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All produc...

Страница 28: ...designs cannot be returned under any circumstances Presto Cus tomer Service reserves the right for final judgment on all product returns The RGA number must appear on the outside of any packaging mat...

Страница 29: ...LET PRESTO MEET THOSE NEEDS MANY NEEDS REQUIRE MANY OPTIONS...

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