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PRESTO OWNER’S MANUAL 

Page 10 

   POWER STAK PPS3000-125FS 

A.  

WEEKLY OPERATIONS 

MAINTENANCE

 

CHECKS:

1. DAMAGE: 

Check for bent, dented, worn or broken

parts.

2. LIFT SYSTEM:

 Check to assure that there is no bind-

ing or excessive play in the forks. Check for quiet and

smooth operation of the lift cylinder. Check all moving

parts and linkage.

3. LEAKS: 

Check hydraulic system for leaks and hydraulic 

oil level.

4. WHEELS AND CASTERS:

 Check for wear and that

they are turning smoothly.

5. LIFT CHAINS:

 Check to see that they are in place and

not loose.

6. FORKS:

 Check that they are not bent or cracked.

7. BRAKES:

 Ensure brakes work properly.

8. CABLES; WIRES:

 Check that there are no loose cables 

or wires.

9. LABELS:

 Ensure all precautionary labels and guards

are in place.

B.  

MONTHLY OPERATIONS 

MAINTENANCE

 

CHECKS:

1. Battery (maintenance free)

A.  Clean terminals.

B.  Clean battery compartment area if there are signs

of corrosion.

2. Hydraulic System

A.  Clean and inspect hydraulic cylinder.

B.  Lubricate chain with a rust inhibitive lubricant

(light machine oil).    

C.  Check chain tension.  It should be even on both 

chains.  The chain should be tight enough so that 

it does not come off of the roller assembly.

3. Frame Assembly

A.  Clean and lubricate all roller bearings, cam fol-

lowers and all moving parts.

B.  Clean and inspect all welds.

C.  Check wheels for wear and damage.

D.  Inspect nameplate for legibility.  Place the serial 

and model number shown on the nameplate on the 

cover of the manual for future reference.

4. Electrical

A.  Check batteries, motors, controllers, limit switches, 

electrical conductors and connections.

CAUTION:

DO NOT USE LIFT IF IT IS NOT  OPERATING 

PROPERLY, OR APPEARS UNSAFE IN ANY WAY!

S E C T I O N  7

TROUBLESHOOTING

Before starting the troubleshooting, you have to:

A.  Put the truck on an even and solid surface.

B.  Turn off  key switch or disconnect the battery termi-

nals.

1. Unit will not lift (motor does not run)

• Faulty wiring from fuse to lift switch in handle
• Faulty lift switch
• Faulty wiring from battery positive terminal to pump

contactor to pump motor

• Burned out brushes in pump motor
• Low hydraulic pressure caused by:

¨  Pressure relief valve needs adjustment
¨  Pump check valve stuck open

¨  Faulty solenoid valve

• Faulty wiring from lift switch to solenoid
• Faulty lift contactor
• Defective control circuit fuse
• Chain or roller bound
• Check oil level

2. Forks will not lower

• Look for binding in chains or rollers

3. No electrical power

Dead Batteries:

¨  Key switch on “OFF” position

¨  E-stop button depressed
¨  Loose or dirty battery connections
¨  Blown fuse(s)

• Faulty wiring from fuse to travel control switch
• Faulty control switch
• Faulty wiring from travel control switch direction con

-

tactor

• Faulty contactor

4. No Traction

Check to insure base legs are torqued properly.

Содержание Power Stak PPS3000-125FS

Страница 1: ...nual Model Number _____________________________________ Serial ____________________________________________ Date Placed in Service _____________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING...

Страница 2: ...ponsibility of the buyer and must be accompanied with an RGA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not co...

Страница 3: ...Checks 10 S E C T I O N 7 Troubleshooting 10 ORDERING REPLACEMENT PARTS 27 RESTOCKING POLICY 27 RETURN GOODS AUTHORIZATION 28 LIST OF FIGURES Fig 1 Operational Buttons 6 Fig 2 Straddle Leg 4 Bolt Tig...

Страница 4: ...trial truck operator training into a search engine The battery operated stackers are very powerful lifts capable of doing large amounts of work DO NOT OPERATE THESE LIFTS WITHOUT CARE FULLY READING TH...

Страница 5: ...load DO NOT operate when parts of anyone s body may be close to mast structure or any moving parts DO NOT drop loads on platform or forks DO NOT alter or modify this stacker in any way S E C T I O N 3...

Страница 6: ...n the upper part of the handle When rotating the butterfly control CW towards the forks the stacker runs forwards in the forks first direction When rotating the butterfly CCW towards you the stacker r...

Страница 7: ...area is clear of obstruc tions Check overhead clearance before lifting loads or trans porting B DAILY OPERATIONS MAINTENANCE CHECKS 1 Battery A Check for corroded and loose terminals A white powder su...

Страница 8: ...N 1 Check general condition of Stacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers...

Страница 9: ...ord or plug provided If it will not fit outlet have proper outlet installed by a qualified elec trician Improper connection can result in a risk of an electric shock 1 Disconnect the charger from the...

Страница 10: ...an and inspect all welds C Check wheels for wear and damage D Inspect nameplate for legibility Place the serial and model number shown on the nameplate on the cover of the manual for future reference...

Страница 11: ...PRESTO OWNER S MANUAL Page 11 POWER STAK PPS3000 125FS PPS3000 125FS Figure 3...

Страница 12: ...5FS PPS3000 125FS Exploded View Item Parts No Description Qty 1 1000 Body weld 1 2 2000 Mast assembly 1 3 3000 Lift mechanism 1 4 4000 Fork assembly 1 5 5000 Balance wheel 1 6 7000 Gear assembly 1 7 8...

Страница 13: ...Snap ring 12 MM 4 5 2202 Guide roller 4 6 2203 Guide roller shaft 4 7 2204 Roller bearing 30706V 4 8 2205 Snap ring 30 MM 1 Item Parts No Description Qty 9 2103 Limit switch holder 1 10 2104 Limit sw...

Страница 14: ...Qty 1 1101 Battery box cover 1 2 1102 Rear box cover 1 3 1103 Steering shaft cap 1 4 1104 Driving wheel cover 1 5 1201 Rear box 1 6 1202 Cover holder 1 7 1203 Battery holder 1 8 1204 Charger holder 1...

Страница 15: ...Description Qty 1 3100 Lift frame 1 2 3200 Forged fork 2 3 3301 Fork shaft 1 4 3401 Idler wheel block 4 5 3402 Washer 4 6 3403 Snap ring 30 MM 4 7 3404 Roller bearing 30706V 4 8 3405 Bolt 4 9 3406 Nut...

Страница 16: ...16 POWER STAK PPS3000 125FS Item Parts No Description Qty 1 4101 Leg assy 1 2 4102 Front wheel shaft 2 3 4103 Snap ring 35 MM 2 4 4201 Washer 4 5 4202 Ball bearing 6307 4 6 4203 Front wheel 2 PPS3000...

Страница 17: ...lt M12X40 4 2 5102 Spring washer 12 MM 4 3 5103 Flat washer 12 MM 4 4 5104 Rear wheel frame 1 5 5201 Bolt M12X90 1 6 5202 Rear wheel side cover 2 7 5203 Snap ring 2 8 5204 Ball bearing 6203 2 9 5205 W...

Страница 18: ...tion Qty 1 7100 Handle CH 2 1 2 7001 Handle pipe weld 1 3 7004 Pin 1 4 7002 Snap ring 8 MM 1 5 7003 Holder 2 6 7005 Air spring 1 7 7006 Bolt 1 8 7007 Flat washer 2 9 7008 Spring washer 1 10 7009 Lock...

Страница 19: ...7103 Front button 1 4 7104 Electrical outlet big 1 5 7105 Electrical outlet small 1 6 7106 Left handle cover 1 7 7107 Handle top cover 1 8 7108 Spring 2 Item Parts No Description Qty 9 7109 Horn butto...

Страница 20: ...5X50 3 13 7213 Spring washer 14 MM 1 14 7214 Gear Axle 1 15 7215 Key 8X7X18 1 PPS3000 125FS Drive Wheel Assembly Item Parts No Description Qty 16 7216 Ball Bearing 6006 2 17 7217 Gear 2 1 18 7218 Seal...

Страница 21: ...18 UNF 1 2 8202 Bore 75 60 MM 1 3 8203 Nut M27x1 5 GB T 810 1988 1 4 8204 U CUPS Seals SUMPS 50x60x6 MM 2 5 8205 PTFE Ring 60 55 25 MM 1 6 8206 Piston 1 7 8207 Spacer 1 8 8208 Guide bush 1 9 8209 Wip...

Страница 22: ...1 6 8106 Block 127x127 MM 1 7 8107 Flow control valve 1 8 8108 Relief valve 1 9 8109 Plug 1 10 8110 Tube 10 MM return 2 11 8111 Tube suction 1 Item Parts No Description Qty 12 8112 Fitting G3 8 19 2 1...

Страница 23: ...PRESTO OWNER S MANUAL Page 23 POWER STAK PPS3000 125FS PPS3000 125FS Hydraulic Schematic Figure 15...

Страница 24: ...PRESTO OWNER S MANUAL Page 24 POWER STAK PPS3000 125FS Labels Precautionary Warnings Figure 16...

Страница 25: ...PRESTO OWNER S MANUAL Page 25 POWER STAK PPS3000 125FS August 2011 to Present Figure 17...

Страница 26: ...N DIAG 24VDC SPECIFIED 8 PRESTO LIFTS DWG NO UNLESS OTHERWISE 80006 5 0 00 LB 1 1 DIMENSIONS ARE IN LIMITED TO WRITTEN AGREEMENT DR PowerStak TITLE SIZE CK A DWG NO FRACTIONS 1 XXX 005 XX 01 ANGLES 3R...

Страница 27: ...pt parts covered by warranty Parts replaced under warranty are on a charge credit basis We will invoice you when we ship the replacement part then credit you when you return the worn or damaged part a...

Страница 28: ...designs cannot be returned under any circumstances Presto Cus tomer Service reserves the right for final judgment on all product returns The RGA number must appear on the outside of any packaging mat...

Страница 29: ...PRESTO OWNER S MANUAL Page 29 POWER STAK PPS3000 125FS LET PRESTO MEET THOSE NEEDS MANY NEEDS REQUIRE MANY OPTIONS...

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