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PRESTO OWNER’S MANUAL        

 Page 9

          DBP SERIES SCISSOR LIFTS

TROUBLESHOOTING MAINTENANCE -- ELECTRIC

S E C T I O N  8

TROUBLESHOOTING

IF LIFT DOES NOT RISE TO FULL HEIGHT — check for leaks or shortage of oil.  Maintain the 

proper oil level.  To check oil level, follow these instructions:

⇑ 

On left hand side, on top of oil well, you will find a hexagon cap screw which is also a dipstick. 

⇑ 

Remove the cap screw and fill oil well with hydraulic oil.  Oil should reach notch on dipstick.

IF THE LIFT TENDS TO CREEP DOWNWARD UNDER A LOAD — a speck of dirt may be obstructing the 

seating of the valve and allowing leakage.  To correct, follow these instructions:

⇑ 

Raise lift to full lifting height and then lower it to lowest point of lift.  It may be necessary to do this five or 

six times.  In lowering the lift, lower it in stages, that is, lower the lift six inches to a foot at a time.  This will 

dislodge the dirt and lift will operate properly.

Problem

Probable Cause

Service Required

Lift will not move

w/ no motor noise

Loss of power

Motor failure

Check power switch or battery and charger

Check voltage at motor

Lift will not move with 

motor noise

Overloaded lift

Motor

Check load

Low voltage at motor -- battery low

Oil starvation

Check oil reservoir

Motor overheats

Excessive cycling rate

Check cycle rate, 15 cycles per hour maxi-

mum

Low voltage. Check voltage at motor

Up cycle slow

Oil starvation

Oil viscosity

Air in cylinder system

Check and fill reservoir

Check oil viscosity and replace if necessary

Purge system by cycling several times to 

full extension and retraction

Down cycle slow

Blockage in hydraulic line

Oil

Check for pinched lines

Oil viscosity to heavy; replace

Oil contaminated; replace

Lift raises then lowers 

slowly

Check valve

Not seating

Leaking fitting

Remove and clean

Check fittings and lines for telltale oil spots

Содержание DBP Series

Страница 1: ...on and Service Manual Model Number ___________________ Serial _________________________ Date placed in service _____________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT Part orders are subject to a 50 minimum charge February 2013 ...

Страница 2: ...S This manual was current at the time of printing To obtain the latest most updated version please contact Presto Lifts Customer Service Department or go to our website www PrestoLifts com you will find a complete list of current owner s manuals to print ...

Страница 3: ...enance 6 7 S E C T I O N 6 Maintenance 7 8 A Routine Maintenance B Troubleshooting Maintenance S E C T I O N 7 Service 8 A Replacing Cylinder Seals S E C T I O N 8 Troubleshooting 9 L I S T O F F I G U R E S DBP Product Illustration Figure 1 10 Electrical Schematic for 12 Volt DC DBP Figure 2 11 Hydraulic Pump Figure 3 12 Hydraulic Arrangement DBP Series Figure 4 13 Electrical Arrangement DBP Seri...

Страница 4: ...ts base only S E C T I O N 1 INTRODUCTION This manual attempts to provide all of the information necessary for the safe and proper installation operation and maintenance of Presto Lifts Inc s DBP Series DC Electric Scissor Lifts It is important that all personnel involved with the installation maintenance or opera tor of the scissor lift read this manual Where unique situations arise that are not ...

Страница 5: ...ry environments Where below freez ing conditions may exist special fluid must be used Contact Presto Lifts for further information when freezing conditions exist WARNING Do not use automotive hydraulic brake or transmis sion fluids They may damage seals and could pose a serious fire hazard E TESTING THE LIFT WITH NO LOAD 1 Before testing the lift clear the area of any loose material Be sure the li...

Страница 6: ...s unstable or may become unstable fasten it into position 2 Operate the lift a To raise the lift press and hold the up button b To lower the lift press and hold the down button c Release the button to stop the lift 3 Wait until the lift has come to a complete stop before unloading the lift 4 Stand clear of lift when operating it in order to avoid injury WARNING a Do not stand sit or climb onto the...

Страница 7: ...ition Be fore performing any maintenance disconnect the bat tery Then raise the top over its center position secure in place and perform the routine listed 1 through 7 WARNING Wood blocks should be cut to the proper length and be of a hard wood variety Check for defects or damage to the blocks prior to each usage These blocks are to be used only if the maintenance chock has been damaged or misplac...

Страница 8: ...n der and cap the line to prevent hydraulic fluid loss 4 Loosen the set screws holding the cylinder pin 5 Remove the cylinder pin 6 Lift the cylinder out of the lift CAUTION Hold the cylinder securely while removing the pin to prevent it from falling to the floor 7 Clamp cylinder securely at the base end 8 Completely collapse cylinder piston 9 Push gland into the cylinder 1 8 3 16 10 Remove retain...

Страница 9: ... lower the lift six inches to a foot at a time This will dislodge the dirt and lift will operate properly Problem Probable Cause Service Required Lift will not move w no motor noise Loss of power Motor failure Check power switch or battery and charger Check voltage at motor Lift will not move with motor noise Overloaded lift Motor Check load Low voltage at motor battery low Oil starvation Check oi...

Страница 10: ...PRESTO OWNER S MANUAL Page 10 DBP SERIES SCISSOR LIFTS DBP SERIES PRODUCT ILLUSTRATIONS F I G U R E 1 DBP SCISSOR LIFTS ...

Страница 11: ...PRESTO OWNER S MANUAL Page 11 DBP SERIES SCISSOR LIFTS F I G U R E 2 ELECTRICAL SCHEMATIC 12 VOLT DC POWER DBP ...

Страница 12: ...uper Hydraulic 32 oil This may be replaced by any other good quality oil with 150 SSU at 100 F and rust and oxidation inhibitors and anti wear properties If the lift will be used at ambient temperatures below 0 F use aircraft grade hydraulic oil Type 15 aircraft hydraulic oil is recommended The following are equivalent to CONOCO SUPER HYDRAULICS 32 TYPE MANUFACTURER AW32 CITGO DTE 24 EXXON MOBIL N...

Страница 13: ...PRESTO OWNER S MANUAL Page 13 DBP SERIES SCISSOR LIFTS FIGURE 4 HYDRAULIC ARRANGEMENT for DBP SERIES ...

Страница 14: ...PRESTO OWNER S MANUAL Page 14 DBP SERIES SCISSOR LIFTS F I G U R E 5 ELECTRICALARRANGEMENT for DBP Series ...

Страница 15: ...PRESTO OWNER S MANUAL Page 15 DBP SERIES SCISSOR LIFTS FIGURE 6 ACP PORTABLE KIT CASTER for DBP Series ...

Страница 16: ...mation on how to rectify the issue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All products shipped from our factory have passed QualityAssurance inspection and testing The carrier of choice has signed for and accepted the product in new working condition The customer should inspect to ensure it...

Страница 17: ...You can find these numbers on the name plate This plate is located within the scissors mechanism To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms FOB factory Returns only with the approval of our parts department Credit cards preferred except parts covered by warranty Freight collect for truck except parts covered by warranty Freig...

Страница 18: ...l designs cannot be returned under any circumstances Presto Cus tomer Service reserves the right for final judgment on all product returns The RGA number must appear on the outside of any packaging material for a return to be ac cepted and processed by Presto Lifts Customers shipping returns from the Continental US Canada or Mexico have thirty 30 days from date of RGA issue to have the product arr...

Страница 19: ...omponent to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not cover labor expense for removal or reinstallation of components after thirty days This limited warranty shall not cover among other things damages resulting from foreign matter or water failure to provide reasonable and necessary maintenance and if applicable use of product while charger is plugged into ...

Страница 20: ...LET PRESTO MEET THOSE NEEDS MANY NEEDS REQUIRE MANY OPTIONS ...

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