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Section 3 - INSTALLATION

7

© Copyright 2006 PREO SRL
All rights reserved

EAW530E2MV

Edition

03/2006

Section 3

INSTALLATION

3.1 INTRODUCTION

Before installing the applicator and putting it into use, please fill in the guarantee
certificate throughout, as illustrated in figure 5:

Figure 5

The guarantee conditions are indicated on the back of the certificate itself. The
guarantee provides for the free replacement or repair of machine components found
to be defective at source due to manufacturing defects. Guarantee assistance is
only acknowledged if carried out by the PREO assistance service.

Please contact the following assistance centres should you require any further
technical information during the installation procedure:

PREO SRL

IT

ALY

Via Volta, 7

20094 Corsico (MI)

Tel: 02 48601260

Fax: 02 4503323

Web site: www.preo.it

E-mail: [email protected]

Via Volta, 7
20094 Corsico (MI) - Italy
Tel: +39 2 45861343
Fax: +39 2 4503323
Web site: www.preo.it
E-mail: [email protected]

WORLD

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Содержание EASY 5 Series

Страница 1: ...PREO SRL Via Volta 7 20094 Corsico MI Italia Tel 02 48601260 Fax 02 4503323 Email italia preo it www preo it PREO SRL Export Department Via Volta 7 20094 Corsico MI Italy Tel 39 2 45861343 Fax 39 2 45...

Страница 2: ......

Страница 3: ...d into another language transmitted in any form either mechanically or electronically without express written authorisation from PREO SRL PREO SRL reserves the right to amend the contents of this publ...

Страница 4: ...79752737 49 40 79752738 Greece 30 210 2515020 30 210 2515197 India 91 40 27817296 91 40 27813877 Ireland 53 1 4900185 53 1 4900191 Israel 972 3 6782298 972 3 5743807 Japan 81 48 4855225 81 48 4762655...

Страница 5: ...es CEE 89 392 DPR 459 96 Machinery Directive CEE 89 336 and CEI EN 60204 1 Electromagnetic Compatibility CEE 73 23 and CEE 93 68 Low Voltage and the reference technical standards UNI EN 292 I 292 II M...

Страница 6: ...MAIN APPLICATOR COMPONENTS 6 SECTION 3 7 INSTALLATION 7 3 1 INTRODUCTION 7 3 2 INSTALLATION REQUIREMENTS 8 3 3 CHECKING YOUR PURCHASE 8 3 4 REMOVING THE PACKAGING 8 3 5 APPLICATOR ASSEMBLY 9 3 6 POWER...

Страница 7: ...NCTION 23 4 14 SWITCHING THE SYSTEM OFF 23 SECTION 5 25 MAINTENANCE 25 5 1 MAINTENANCE INFORMATION 25 5 2 SYSTEM DEPRESSURISATION 25 5 3 ROUTINE SYSTEM CLEANING 25 5 4 GLUE FILTER REPLACEMENT 26 5 5 C...

Страница 8: ...Copyright 2006 PREO SRL All rights reserved EAW530E2MV Edition 03 2006...

Страница 9: ...ILITIES The owner of the equipment is responsible for safety management and information and has the task of ensuring that people are correctly informed about the regulations relative to using the equi...

Страница 10: ...ing temperature limits for hot surfaces UNI EN 55011 1991 and following Limits and methods for measuring radio disturbance in industrial scientific and medical ISM equipment UNI EN 50082 1 1992 and fo...

Страница 11: ...es of the type of machine described remain the same PREO reserves the right to make changes to parts details and accessories in order to improve the product or in order to meet construction or commerc...

Страница 12: ...manual guns 3 The temperature control and adhesive distribution programme if present are controlled by latest generation microprocessors Depending on the configurations installed optional accessories...

Страница 13: ...featured on the plaque as illustrated in figure 3 Figure 3 2 5 PRODUCT CODE CONFIGURATION The following table indicates the code used for the applicators Please make sure that you quote the code indic...

Страница 14: ...respected during ordinary and extraordinary use of the system 2 7 MAIN APPLICATOR COMPONENTS Figure 4 identifies the main applicator components Figure 4 1 Control panel 2 Tank cover 3 Melting tank 4 T...

Страница 15: ...for the free replacement or repair of machine components found to be defective at source due to manufacturing defects Guarantee assistance is only acknowledged if carried out by the PREO assistance se...

Страница 16: ...able to access all the controls in complete safety Avoid positioning the system on surfaces subject to strong vibrations Always avoid contact with water inasmuch as the applicators are not watertight...

Страница 17: ...r to the assembly surface using 8 mm bolts Figure 7 3 6 POWER SUPPLY CONNECTION Make sure that the lines are able to power the machine correctly in compliance with safety regulations Earth the entire...

Страница 18: ...ts reserved EAW530E2MV Edition 03 2006 The applicators have three different power supply modes Connect the cable on the basis of the selected voltage as illustrated in figure 9 380 Volt three phase ne...

Страница 19: ...illustrated in figure 10 and set the applicator working air pressure using the pressure regulator turning it in a clockwise direction Figure 10 We recommend using dehumidified compressed air The recom...

Страница 20: ...lue leaks Begin screwing the manifold onto the fitting manually without using a spanner so as to ensure it is in the correct position Then tighten the hose fitting with a 19 mm spanner when the system...

Страница 21: ...y the electric signal to the guns solenoid valves connect to the terminal card situated inside the electrical box as illustrated in figure 13 Figure 13 Terminals G1 G2 guns 1 2 are connected to the te...

Страница 22: ...LC as illustrated in figure 11 Figure 15 The connector is a 9 pole standard female type connector The PC PLC connection cable must be a direct uncrossed type The following connections need to be made...

Страница 23: ...byte hose2 current hose 2 temperature 6th byte gun2 current gun 2 temperature 7th byte pressure current glue delivery pressure 8th byte chksum check sum bytes received Note that the set points and cu...

Страница 24: ...16 Section 3 INSTALLATION Copyright 2006 PREO SRL All rights reserved EAW530E2MV Edition 03 2006...

Страница 25: ...ed parameters Fill the tank as described and illustrated in figure 16 Figure 16 Open the tank cover Fill the tank with the product not exceeding the capacity of the tank itself Close the cover Use of...

Страница 26: ...in figure 17 Figure 17 4 3 GENERAL OPERATING INFORMATION A brand new powerful latest generation microprocessor has complete control over all the operations necessary for the correct operation of the m...

Страница 27: ...ating problems generated by codes and foreign languages and meaning that the displays are all the same independently of the country of use The TEMPERATURES field represents the actual temperature as m...

Страница 28: ...he display in order to facilitate troubleshooting operations Economy function lowers the temperature to a set value so as to keep the glue liquid but not at working temperature Safety thermostat the m...

Страница 29: ...o flash Press the selector briefly until SET appears on the screen then turning the selector itself modify the set point temperature within a range of settable values between 2 C and 230 C The selecto...

Страница 30: ...isplay 4 11 DISPLAYING THE PRESSURE OPTIONAL By turning the selector until BAR appears on the display the pressure of the adhesive will be shown on the display expressed in bar This display is compara...

Страница 31: ...m temperature to a set value so as to keep the glue liquid but not at working temperature This function is useful if the line is to be stationary for any length of time change of format or break Resum...

Страница 32: ...24 Section 4 OPERATION Copyright 2006 PREO SRL All rights reserved EAW530E2MV Edition 03 2006...

Страница 33: ...m the company sales office Refer to the last section in this manual for a LIST OF RECOMMENDED SPARE PARTS 5 2 SYSTEM DEPRESSURISATION Before disconnecting any plumbing fittings or opening any pressuri...

Страница 34: ...disposable glue filter for hot melt adhesives designed to prevent adhesive slag and carbonisation while it is being pumped from the tank The filter positioned inside the manifold must be replaced on...

Страница 35: ...ING THE MELTING TANK In order to avoid problems using the system when switching to a different type of adhesive or in the event of excessive carbonisation accumulation it is necessary to clean the mel...

Страница 36: ...ld filter and the gun filter Fill the tank with new glue keeping meticulously to the working temperatures indicated in the adhesive outline Bleed the guns until all the old glue has been completely re...

Страница 37: ...ransformer 3 15 A 5 x 20 mm 1 KKE1268 FU5 Hose 1 3 15 A 5 x 20 mm 1 KKE1268 FU6 Gun 1 3 15 A 5 x 20 mm 1 KKE1268 FU7 Hose 2 3 15 A 5 x 20 mm 1 KKE1268 FU8 Gun 2 3 15 A 5 x 20 mm 1 KKE1268 5 7 SAFETY T...

Страница 38: ...aterproof canvas To protect the electrical parts store the machine at an environment temperature of between 35 C and 40 C 5 9 DISPOSAL If you intend to dispose of the machine for whatever reason you n...

Страница 39: ...off At the same time as the aforementioned conditions come into play error messages will appear on the display described in greater detail in the next paragraph 6 2 ERROR MESSAGES ERR message indicate...

Страница 40: ...32 Section 6 TROUBLESHOOTING Copyright 2006 PREO SRL All rights reserved EAW530E2MV Edition 03 2006...

Страница 41: ...position of the plaque indicating the code Figure 29 The following table indicates the code used for the applicators E A W 5 3 0 E 2 H M V 1 2 3 4 5 6 7 1 applicator model EA EASY 2 pump type W GEAR...

Страница 42: ...aries depending on type of adhesive used WORKING TEMPERATURE 50 C 210 C THERMAL PRECISION 1 C SET POINT OBTAINMENT TIME 35 40 starting from room temperature TEMPERATURE REGULATION via microprocessor I...

Страница 43: ...he various groups comprising the applicator A table containing a list of components subdivided into columns indicating the Code Description and Quantity of pieces required is included for every illust...

Страница 44: ...m8 x 16 NR 3 4 KKK1035 Zinc plated schnorr type vs washer 8 NR 3 5 KKH1023 Zinc plated flat washer 8 00 x 16 00 x 01 50 m8 NR 3 6 KKF1027 Hexagonal head screw m6 x 12 stainless steel NR 8 7 KKK1026 Sc...

Страница 45: ...Section 7 TECHNICAL OUTLINES AND SPARE PARTS 37 Copyright 2006 PREO SRL All rights reserved EAW530E2MV Edition 03 2006 PEW1000 30 GEAR PUMP MOTOR GROUP 3 0 CC EASY SERIES...

Страница 46: ...CE0170 Manifold stainless steel screen easy series NR 1 9 KKA2014 Cap g 3 8 parker series NR 3 10 KKB1046 O ring seal NR 3 11 KKH2017 Copper washer 22 00 x 17 00 x 01 50 NR 3 12 KKF1175 Socket head s...

Страница 47: ...Section 7 TECHNICAL OUTLINES AND SPARE PARTS 39 Copyright 2006 PREO SRL All rights reserved EAW530E2MV Edition 03 2006 DE1000 MV EASY SERIES MANIFOLD GROUP VALVE PRESSURE GAUGE...

Страница 48: ...fold NR 1 13 VER0035 Moulded seal kit easy series NR 1 14 CE0110 Tank cover frame easy series NR 1 15 VER0040 Cover support seal easy series NR 1 16 CE0100 Tank cover hinge bracket easy series NR 1 17...

Страница 49: ...Section 7 TECHNICAL OUTLINES AND SPARE PARTS 41 Copyright 2006 PREO SRL All rights reserved EAW530E2MV Edition 03 2006 VE0010 EASY SERIES TANK GROUP 5 KG GEARS...

Страница 50: ...100 Elbow 90 6 1 8 mas mas NR 1 2 KKF1092 Socket head screw m5 x 20 unbrako NR 3 3 KKK1020 Zinc plated schnorr type vs washer 5 NR 3 4 FFR1010 Quick release valve cover NR 1 5 FFR1015 Quick release va...

Страница 51: ...Section 7 TECHNICAL OUTLINES AND SPARE PARTS 43 Copyright 2006 PREO SRL All rights reserved EAW530E2MV Edition 03 2006 FF3000 EASY SERIES QUICK RELEASE VALVE...

Страница 52: ...44 Section 7 TECHNICAL OUTLINES AND SPARE PARTS Copyright 2006 PREO SRL All rights reserved EAW530E2MV Edition 03 2006 WDEAW530E2MV COMPUTER BOX GROUP EASY SERIES...

Страница 53: ...A easy series NR 1 Neutral module for selector 0 1 3x16A easy series NR 1 2 KKE1136 Power supply connector group easy series NR 1 6 pole mobile case easy series NR 1 6 pole fixed case easy series NR 1...

Страница 54: ...annel power card easy series NR 1 9 PPR3454W 0 37 kw inverter for gear pump NR 1 MP5050 Transformer Easy NR 1 10 TGR1195 Connector for pressure transmitter MN series NR 1 11 TGR1194 Pressure transmitt...

Страница 55: ......

Страница 56: ...094 Corsico MI Italia Tel 02 48601260 Fax 02 4503323 Email italia preo it www preo it PREO SRL Export Department Via Volta 7 20094 Corsico MI Italy Tel 39 2 45861343 Fax 39 2 4503323 Email world preo...

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