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PREMIER E SERIES DUAL CAPACITY INSTALLATION AND MAINTENANCE MANUAL

If control responds improperly:

•

Ensure that component being controlled is functioning (Compressor, Blower, Reversing

valve, etc.).

•

Ensure that wiring from control to the component is functioning (use the diagnostic

outputs mode).

•

If steps above check properly, replace unit control.

NOTE:

Refer to the wiring schematic on pages 14-15 for additional information.

REFRIGERANT SYSTEM

NOTE:

Verify that air and water flow rates are at proper levels before servicing the

refrigerant circuit.

To maintain sealed circuit integrity, do not install service gauges unless unit operation appears

abnormal (refer to the unit operating pressures and temperatures table below). If superheat and
subcooling are outside recommended ranges, an adjustment to the refrigerant charge may
be necessary.

OBTAINING PARTS

When contacting WFI for service or replacement parts, refer to the model number and serial

number of the unit as stamped on the serial plate attached to the unit. If replacement parts are

required, mention the date of installation of the unit and the date of failure, along with an explanation

of the malfunctions and a description of the replacement parts required.

IN-WARRANTY MATERIAL RETURN

Material may not be returned except by permission of authorized WFI warranty personnel. Contact

your local distributor or the WFI warranty department for warranty return authorization and assistance.

Unit Operating
Pressures*

Two cylinder operation

Cooling - No Desuperheater**

Heating - No Desuperheater

Entering

Water

Suction

Discharge

Water

Air

Suction

Discharge*

Water

Air

Water

Flow

Pressure

Super-

Sub-

Temp

Pressure

Super-

Sub-

Temp

GPM/TON

PSIG

heat

cooling

Rise

Drop

F DB

PSIG

heat

cooling

Drop

F DB

Rise

1.5

64-72

285-320

11-16

13-19

5-7

15-21

3.0

68-76

290-325

11-16

13-19

3-5

17-23

1.5

117-123

225-240

14-20

10-16

20-24

21-25

91-104

320-355

9-14

18-24

6-8

22-28

3.0

115-121

195-215

14-20

10-16

10-14

21-25

95-108

325-360

9-14

18-24

4-6

24-30

1.5

124-132

290-310

12-16

10-16

19-23

20-24

131-146

365-400

8-13

18-24

9-11

30-36

3.0

122-130

260-280

12-16

10-16

9-13

20-24

135-150

370-405

8-13

18-24

7-9

32-38

1.5

132-140

380-410

10-14

10-16

18-22

3.0

130-138

350-380

10-14

10-16

8-12

18-22

*Deduct 10# psig for E036

One cylinder operation

Cooling - No Desuperheater**

Heating - No Desuperheater

Entering

Water

Suction

Discharge

Water

Air

Suction

Discharge*

Water

Air

Water

Flow

Pressure

Super-

Sub-

Temp

Pressure

Super-

Sub-

Temp

GPM/TON

PSIG

heat

cooling

Rise

Drop

F DB

PSIG

heat

cooling

Drop

F DB

Rise

1.5

76-84

269-282

8-12

2-8

4-6

12-16

3.0

80-88

274-287

8-12

2-8

2-4

14-18

1.5

134-144

195-203

14-20

12-18

21-25

112-120

295-315

8-12

2-10

6-8

18-22

3.0

132-142

180-186

14-20

12-18

10-15

21-25

116-124

300-320

8-12

2-10

4-6

20-24

1.5

142-150

257-264

12-16

12-18

20-24

156-166

325-350

8-12

4-12

7-9

26-30

3.0

140-148

242-249

12-16

12-18

9-13

20-24

160-170

330-355

8-12

4-12

5-7

28-32

1.5

148-155

335-345

10-14

12-18

18-22

3.0

146-153

320-330

10-14

12-18

8-12

18-22

*Deduct 25# psig for E036

Replacement
Procedures

Содержание E Series

Страница 1: ...hould be carefully checked against the bill of lading to be sure all crates and cartons have been received Examine units for shipping damage removing the units from the cartons if necessary Units in question should also be internally inspected If any damage is noted the carrier should make the proper notation on the delivery receipt acknowledging the damage Moving and Storage Model Nomenclature Ta...

Страница 2: ...s to prevent damage from frozen water lines and excessive heat that could damage electrical components General Installation Information MODEL E036 E048 E060 E072 Fan Wheel 11 X 10 11 X 10 11 X 10 11 X 10 Fan Motor ECM 1 2 ECM 1 2 ECM 1 ECM 1 Compressor Air Coil Dimensions 28 x 25 32 x 25 36 x 25 36 x 25 Area sq ft 4 9 5 6 6 3 6 3 Rows 3 3 3 3 R410A oz 61 0 77 0 100 0 103 0 Weight lbs 320 0 336 0 3...

Страница 3: ... normally suspended from a ceiling by six 3 8 diameter threaded rods The rods are usually attached to the unit by hanger bracket kits furnished with each unit Lay out the threaded rods per the dimensions in Figure 2 Assemble the hangers to the unit as shown Securely tighten the brackets to the unit using the weld nuts located on the underside of the bottom panel When attaching the hanger rods to t...

Страница 4: ...termine the flow rate These ports should be located adjacent to the supply and return water connections on the unit The proper flow rate cannot be accurately set without measuring the water pressure drop through the refrigerant to water heat exchanger See Table 2 on page 21 for water flow and pressure drop information All source water connections are swivel piping fittings that accept a 1 male pip...

Страница 5: ...ION Set the freeze protection switch SW2 2 on the printed circuit board for applications using a closed loop antifreeze solution to LOOP On applications using an open loop groundwater system or closed loop no antifreeze set this dip switch to WELL the factory setting See schematics on pages 14 and 15 CONDENSATE DRAIN On vertical units the internal condensate drain assembly consists of a drain tube...

Страница 6: ...he loop pump motor s if applicable to allow trapped air to be discharged and to ensure that the motor housing has been flooded Ensure that the loop flow center provides adequate flow through the unit by checkingthe pressure drop across the heat exchanger and comparing it to the figures shown in Table 2 on page 21 Usually 2 5 to 3 gpm of flow per ton of cooling capacity is recommended in earth loop...

Страница 7: ...F P N 96P090A04 GeoLink Flow Center WF Ground Loop Connector Kits with Armaflex CK4S or CK4L GeoLink Polyethylene w Armaflex Insulation Disconnects If Applicable Unit Power Figure 7 Premier Slave Hook up Pump slaving connection for multiple units sharing one flow center Shut Down C C SL2 In SL2 Out Shut Down C C SL1 In SL1 Out SL2 In SL2 Out SL1 In SL1 Out Premier E Unit 1 Premier E Unit 2 With pu...

Страница 8: ... loop applications In dual capacity units stage 1 is half of the total tonnage Therefore on a E048 the stage 1 solenoid should flow 3 6 gpm and stage 1 2 together should flow 6 9 gpm Discharge water from the unit is not contaminated in any manner and can be disposed of in various ways depending on local building codes i e recharge well storm sewer drain field adjacent stream or pond etc Most local...

Страница 9: ...nd one pilot operated solenoid valve BPV100 or PPV100 1 CC CCHI Premier E series Dual Capacity Logic Board CC GND CCLO Wh Red SV2 Stage 2 BPV100 or PPV100 solenoid valve 3 CCH CCL Blk Blk 2 Remove Typical Two Stage external 24V water solenoid valves type PPV100 or BPV100 wiring CC CCHI CCH CCL Blk Premier E series Dual Capacity Logic Board CC GND CCLO SV1 Wh Red Stage 2 solenoid valve SV2 Blk Blk ...

Страница 10: ...r heater 2 Attach a water hose to the water tank drain connection and run the other end of the hose to an open drain or outdoors 3 Close the cold water inlet valve to the water heater tank 4 Drain the tank by opening the valve on the bottom of the tank then open the pressure relief valve or hot water faucet 5 Flush the tank by opening the cold water inlet valve to the water heater to free the tank...

Страница 11: ......

Страница 12: ...in the desuperheater water circulating circuit are open 2 Turn on the Premier E unit to first stage heating 3 The DHW pump should be running Be sure the disable switch for the DHW pump SW4 is ON The DHW OFF LED on the unit should not be illuminated 4 The temperature difference between the water entering and leaving the desuperheater should be 5 F to 15 F The water flow should be approximately 0 4 ...

Страница 13: ...red for 230 volt operation There is a switch located on the control box which allows the installer to select 208 volt unit operation Refer to Figure 13 on page 13 for switch location UNIT POWER CONNECTION Connect the incoming line voltage wires to L1and L2 of the contactor as shown in Figure 13 below Consult the Unit Electrical Data section on page 16 for correct fuse size EXTERNAL LOOP PUMP POWER...

Страница 14: ... 8 C SL1 In SL1 Out 1 2 3 4 5 6 7 C P2 Down C Shut SL1 In SL1 Out 1 2 3 Acc Com Acc NC Acc NO Status LED PCB 17P503A01 Rev A R R R R R G Y R 1 2 3 4 5 Black Violet Yellow Blue Gray T T Brn Premier E Series Main Logic PCB 17P513A05 Not Used NOTE 6 240V L2 2 3 1 Stage 1 Stage 2 Ext Pump 1 2 hp Total 208 230 60 1 Pump Pump G Blk Wh NOTE 4 L1 Gray Wh L2 PB BRISTOL DUAL CAPACITY HIGH CAPACITY Violet Ta...

Страница 15: ... CCHI On Off SW2 On Off SW3 N O CR4 Com N O CR3 Com N C CR2 Loop Pump N O CR1 DHW Pump N O Microprocessor 17P547A01 P4 1 2 3 1 2 3 P3 ACC NC ACC COM ACC NO P1 1 2 3 4 5 6 7 8 R C Y1 Y2 G O W L 2 3 4 5 P2 6 7 1 Shut Down C C IN Out IN SL2 Out SL1 SL1SL2 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 1 2 3 4 5 Thermistor Light emitting diode Green Relay coil Capacitor w bleed resistor Switch Condensate ...

Страница 16: ...0 seconds after the Y1 input Heat 2nd Stage Y1 Y2 The compressor is de energized immediately the second loop pump is energized 5 seconds after the Y2 input and the hot water pump is cycled 30 seconds after the Y2 input The fan changes to high speed 45 seconds after the Y2 input and the compressor is energized on high capacity 60 seconds after the Y2 input Heat 3rd Stage Y1 Y2 W The hot water pump ...

Страница 17: ... thermostat the fan will remain on low speed for 30 seconds at the end of each heating cooling or emergency heat cycle LOCKOUT CONDITIONS During lockout mode the appropriate unit and thermostat lockout LEDs will illuminate The compressor loop pumps hot water pump and accessory outputs are de energized Unless the lockout is caused by an ECM2 low RPM fault the fan will continue to run on low speed a...

Страница 18: ...for cooling in the dehumidification mode 5 Auxiliary Off This dip switch disables heating 3rd stage Full emergency heat would in any event still be available if needed 6 Diagnostics Inputs This dip switch allows viewing the inputs from the thermostat to the control board such as Y1 Y2 O G W SL1 In SL2 In on the LED display 7 Diagnostics Outputs This dip switch allows viewing the outputs from the c...

Страница 19: ...700 1850 2000 2200 2300 2400 w 1 hp L M H E060 0 75 750 900 1000 1200 1400 1600 1700 1850 2000 2200 2300 2400 L M H E072 0 75 750 900 1000 1200 1400 1600 1700 1850 2000 2200 2300 2400 L M H Factory settings are at recommended L M H DIP switch locations CFM is controlled within 5 up to the maximum ESP M H settings must be located within boldface CFM range Max ESP includes allowance for wet coil and...

Страница 20: ...ontrol signal to energize the blower motor Check blower operation 2 Initiate a control signal to place the unit in the cooling mode Cooling setpoint must be set below room temperature 3 First stage cooling will energize after a time delay 4 Be sure that the compressor and water control valve or loop pumps are activated 5 Verify that the water flow rate is correct by measuring the pressure drop thr...

Страница 21: ......

Страница 22: ...ssary Units should never be operated without a filter Condensate Drain In areas where airborne bacteria produce a slime in the drain pan it may be necessary to treat chemically to minimize the problem The condensate drain can pick up lint and dirt especially with dirty filters Inspect twice a year to avoid the possibility of overflow Air Coil The air coil must be cleaned to obtain maximum performa...

Страница 23: ...ing No Desuperheater Heating No Desuperheater Entering Water Suction Discharge Water Air Suction Discharge Water Air Water Flow Pressure Pressure Super Sub Temp Temp Pressure Pressure Super Sub Temp Temp Temp F GPM TON PSIG PSIG heat cooling Rise F Drop F DB PSIG PSIG heat cooling Drop F DB Rise F 30 1 5 64 72 285 320 11 16 13 19 5 7 15 21 3 0 68 76 290 325 11 16 13 19 3 5 17 23 50 1 5 117 123 225...

Страница 24: ...ations without notice WaterFurnace and Premier are registered trademarks of WaterFurnace International Inc 2002 WaterFurnace International Inc Dual Capacity 3 to 6 Tons R410A Installation and Maintenance Manual 9000 Conservation Way Fort Wayne IN 46809 9794 Phone 1 260 478 5667 or 1 800 222 5667 FAX 1 800 783 5667 http www waterfurnace com E Series ...

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