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ITEM 63078 

        

SAFETY

Op
ERA
TION

M

AINTENANCE

SETU
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IMpORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be followed during 

installation and maintenance of the Generator and any batteries.

Set up precautions

1.  This unit is to be installed so that access is 

restricted to only qualified service personnel 

who have been instructed of the reasons for the 

restrictions applied to the location and about any 

precautions that must be taken.  Access shall be 

through the use of a special tool, or lock and key, 

or other means of security and shall be controlled 

by the authority responsible for the location.

2.  Gasoline fuel and fumes are flammable, and 

potentially explosive.  Use proper fuel storage 

and handling procedures.  Do not store fuel 

or other flammable materials nearby.

3.  Have multiple ABC class fire extinguishers nearby.

4.  Operation of this equipment may create sparks that 

can start fires around dry vegetation.  

A spark arrestor may be required. The operator 

should contact local fire agencies for laws or 

regulations relating to fire prevention requirements.

5.  Set up and use only on a flat, level, 

well-ventilated surface.

6.  All connections and conduits from the Generator 

to the load must only be installed by trained and 

licensed electricians, and in compliance with all 

relevant local, state, and federal electrical codes and 

standards, and other regulations where applicable.

7.  Connections for standby power to a building 

electrical system must be made by a qualified 

electrician. The connection must isolate the 

generator power from utility power, and must comply 

with all applicable laws and electrical codes.

8.  Wear ANSI-approved safety goggles, heavy-duty 

work gloves, and dust mask/respirator during set up.

9.  Use only lubricants and fuel recommended 

in the Specifications chart of this manual.

10. Improper connections to a building electrical system 

can allow electrical current from the generator 

to backfeed into the utility lines. Such backfeed 

may electrocute utility company workers or others 

who contact the lines during a power outage, 

and the generator may explode, burn, or cause 

fires when utility power is restored. Consult 

the utility company and a qualified electrician if 

intending to use the generator for back up power.

11.  Do not operate the Generator before grounding. 

The Generator must be earth-grounded 

in accordance with all relevant electrical 

codes and standards before operation.

Содержание 63078

Страница 1: ...a poison you cannot see or smell NEVER use inside a home or garage EVEN IF doors and windows are open Only use OUTSIDE and far away from windows doors and vents When unpacking make sure that the prod...

Страница 2: ...Forced air cooled Fuel Type 87 octane stabilizer treated unleaded gasoline Capacity 7 Gallons Engine Oil Type SAE 10W 30 above 32 F 5W 30 at 32 F or below SJ class oil Capacity 2 Quarts Run Time 50 Lo...

Страница 3: ...ded could result in minor or moderate injury Addresses practices not related to personal injury Symbol Definitions Symbol Property or Statement RPM Revolutions Per Minute HP Horsepower WARNING marking...

Страница 4: ...n requirements 5 Set up and use only on a flat level well ventilated surface 6 All connections and conduits from the Generator to the load must only be installed by trained and licensed electricians a...

Страница 5: ...d by a portable generator 11 Before connecting an appliance or power cord to the generator Make sure that it is in good working order Faulty appliances or power cords can create a potential for electr...

Страница 6: ...ear loose clothing or jewelry Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 32 Parts especially exhaust system components get ve...

Страница 7: ...correctly 8 Store equipment out of the reach of children 9 Follow scheduled engine and equipment maintenance GFCI Protection This Generator is equipped with two 3 Prong duplex 120V ground fault circu...

Страница 8: ...ng the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Components and Controls GROUND IF ANY CIRCUIT BREAKERS TRIP ENSURE THAT ALL CIRCUIT BREAKERS ARE RE...

Страница 9: ...7 ITEM 63078 Safety Operation Maintenance Setup Control Panel Battery sold separately Handle Spark Plug 1 of 2 Fuel Cap Figure B Generator Front Lifting Bracket Fuel Valve Muffler Oil Fill Plug Dipsti...

Страница 10: ...can be ensured by installing an altitude kit at altitudes higher than 3000 ft above sea level At elevations above 8000 ft the engine may experience decreased performance even with the proper main jet...

Страница 11: ...e G 7 Detach the top of the Fuel Filter Clip 144 from the Air Cleaner Base 140g Intake Cover Bolts 142 Air Cleaner Base Bolts 143 Fuel Filter Clip 144 Air Cleaner Base 140g Figure G Remove Bolts and C...

Страница 12: ...el Hose 13 Locate the Throttle Rod 173 connection on the left side of the carburetor See Figure J Throttle Rod 173 Throttle Rod Spring 174 Throttle Rod Clip 138 Figure J Disconnect Throttle Rod 14 A S...

Страница 13: ...Bolt 132 Bolt 132 Figure O Disconnect Solenoid Valve wire connector 21 Remove Bolt 133 and two Bolts 132 from the Carburetor Intake Elbow 131 See Figure O 22 Remove the Carburetor assembly from the en...

Страница 14: ...ith its Clip 17 18 6 Attach the Breather Hose to the Carburetor and secure it with its Clamp 16 7 Attach the Throttle Rod Spring to the Throttle Rod Clip on the left side of the Carburetor 15 8 Insert...

Страница 15: ...qualified to do so 2 To ground the Generator connect a 4 AWG grounding wire not included from the Grounding Terminal on the Control Panel to a grounding rod not included that has been driven at least...

Страница 16: ...e Table A SAE Viscosity Grades on page 23 in the Maintenance section shows other viscosities to use in different average temperatures 6 Thread the Oil Fill Plug back in and reinsert the Dipstick NOTIC...

Страница 17: ...th low or no engine oil 4 Allow the Engine to run for several seconds Then if the CHOKE Knob is in the START position push the CHOKE Knob in very slowly to the RUN position Note Pushing the CHOKE Knob...

Страница 18: ...enerator s wattage capacity to the appliance tool or equipment Use the DC12V Receptacle to power 12VDC equipment WARNING Do not charge batteries without a proper charge controller Do not overcharge a...

Страница 19: ...ts If They Are Not Listed For equipment with a motor Use the rated watts amount as an estimate of additional Start up Watts For most lights or heaters there are no additional start up watts JOB SITE D...

Страница 20: ...g the Engine 1 To stop the engine in an emergency turn the Engine Switch off 2 Under normal conditions use the following procedure a Remove all electrical load devices from the Generator b Turn the En...

Страница 21: ...d Cleaning Maintenance and Lubrication Schedule Note This maintenance schedule is intended solely as a general guide If performance decreases or if equipment operates unusually check systems immediate...

Страница 22: ...tilated area away from ignition sources If the engine is hot from use shut the engine off and wait for it to cool before adding fuel Do not smoke 1 Clean the Fuel Cap and the area around it 2 Unscrew...

Страница 23: ...Oil Drain and Oil Filter Location 9 On the back of the Generator pull the Dipstick out and wipe its end off with a clean lint free rag Oil Fill Plug yellow Dipstick Figure X Oil Fill Plug and Dipstic...

Страница 24: ...rect spark plug may damage the engine 4 When installing a new spark plug adjust the plug s gap to the specification on the Specifications chart Do not pry against the electrode the spark plug can be d...

Страница 25: ...ke 3 LUBRICATION a Change engine oil b Clean out area around spark plugs Remove spark plugs and pour one tablespoon of engine oil into each cylinder through spark plug holes c Replace spark plugs but...

Страница 26: ...er handle 7 Push Choke in to RUN position Remove spark plugs and briefly turn the key to Start to air out the chambers Reinstall spark plugs and pull Choke out to START position 8 Replace Fuel Filter...

Страница 27: ...gine overloaded 3 Incorrect spark timing deposit buildup worn engine or other mechanical problems 1 Fill fuel tank with fresh 87 octane stabilizer treated unleaded gasoline Do not use gasoline with mo...

Страница 28: ...the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLI...

Страница 29: ...onents of the emissions control system and are covered by this two 2 year warranty For a full list of emissions control components covered by this warranty please see 40 CFR 1068 Appendix I 1 Fuel Met...

Страница 30: ...NTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUT...

Страница 31: ...fety Operation Maintenance Setup Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustratio...

Страница 32: ...64 Cover Oil Pump 1 65 Spring Pressure Relief Valve 1 66 Ball Steel 1 67 Strainer Oil 1 68 Gear Assembly Governor 1 Part Description Qty 69 Oil Dipstick 1 70 Gasket Oil Pump 1 71 Crankshaft Assembly...

Страница 33: ...ine 1 200 Power Support Combination 1 201 Bolt 16 202 Nut 16 203 Nut 4 204 Washer Flat 4 205 Cushion Engine Frame 4 206 Bolt 8 207 Bolt 4 Part Description Qty 208 Lifting Handle 1 209 Screw 1 210 Supp...

Страница 34: ...6 205 206 205 206 206 206 205 206 206 205 215 218 213 213 216 216 217 217 211 211 210 211 211 212 202 202 201 203 203 203 201 201 208 207 209 207 207 207 221 200 206 214 204 204 221 222 222 211 211 21...

Страница 35: ...0 51 51 26 25 27 32 43 28 30 32 33 42 31 30 29 31 36 35 36 42 36 36 34 37 38 38 38 39 41 39 40 42 42 48 34 42 46 42 44 47 45 45 53 53 52 52 52 52 52 52 52 57 58 59 55 54 55 56 64 61 63 65 66 67 60 62...

Страница 36: ...3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797...

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