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Model PD6000 Analog Input Process Meter Instruction Manual

LIM6000_A.doc

SFT039 Ver 1.000 & up

02/08

How to Contact Precision Digital

•

For Technical Support please

Call: (800) 610-5239 or (508) 655-7300
Fax: (508) 655-8990
Email: [email protected]

•

For Sales Support or to place an order please

contact your local distributor or
Call: (800) 343-1001 or (508) 655-7300
Fax: (508) 655-8990
Email: [email protected]

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For the latest version of this manual please visit

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Содержание PD6000-6R0

Страница 1: ...r Flow Round Horizontal Tanks Programmable Display Function Keys Sunlight Readable Display 32 Point Square Root or Exponential Linearization Multi Pump Alternation Control 2 or 4 Relays Isolated 4 20...

Страница 2: ...s where malfunctioning could result in personal injury or property loss Anyone using this product for such applications does so at his her own risk Precision Digital Corporation shall not be held liab...

Страница 3: ...be used for alarm indication or process control applications such as pump alternation control The 4 20 mA isolated output serial communica tions and digital I O options make the PD6000 an excellent ad...

Страница 4: ...LLATION 15 Unpacking 15 Panel Mounting Instructions 15 Configuration for 12 or 24 VDC Power Option 16 Transmitter Supply Voltage Selection P P 17 Connections 17 Connectors Labeling 18 Power Connection...

Страница 5: ...elay and Alarm Operation Diagrams 42 High Alarm Operation Set Reset 42 Low Alarm Operation Set Reset 43 High Alarm with Fail Safe Operation Set Reset 44 Low Alarm with Fail Safe Operation Set Reset 45...

Страница 6: ...Cutoff CutofF 67 Analog Output Programming AoutPr 67 Programmable Function Keys User Menu user 68 Internal Source Calibration ICAL 69 Meter Copy Function Copy 72 METER OPERATION 74 Front Panel Button...

Страница 7: ...upply 19 Figure 8 Transmitter Powered by Ext Supply or Self Powered 19 Figure 9 Voltage Input Connections 20 Figure 10 Relay Connections 20 Figure 11 AC and DC Loads Protection 21 Figure 12 Low Voltag...

Страница 8: ...s MAX MIN DISPLAY Max min readings reached by the process are stored until reset by the user or until power to the meter is turned off PASSWORD Three programmable passwords restrict modification of pr...

Страница 9: ...92 mm x 45 mm Two panel mounting bracket assemblies are provided TIGHTENING TORQUE Screw terminal connectors 5 lb in 0 56 Nm OVERALL DIMENSIONS 4 68 x 2 45 x 5 64 119 mm x 62 mm x 143 mm W x H x D WE...

Страница 10: ...igh or low trip point Unused alarm LEDs and relays may be disabled turn off RELAY OPERATION Automatic non latching Latching requires manual acknowledge Sampling based on time Pump alternation control...

Страница 11: ...o 0 C ambient Note Analog output drift is separate from input drift ISOLATED TRANSMITTER POWER SUPPLY Terminals I R 24 VDC 5 40 mA maximum may be used to power the 4 20 mA output or other devices Refe...

Страница 12: ...s for a total of 8 inputs 8 outputs DIGITAL INPUT LOGIC HIGH 3 to 5 VDC DIGITAL INPUT LOGIC LOW 0 to 1 25 VDC DIGITAL OUTPUT LOGIC HIGH 4 75 to 5 VDC DIGITAL OUTPUT LOGIC LOW 0 to 0 4 VDC SOURCE CURRE...

Страница 13: ...EN 55022 1998 A1 2000 A2 2003 Class A ITE emissions requirements Radiated Emissions Class A AC Mains Conducted Emissions Class A IMMUNITY EN 61000 6 2 2001 EMC heavy industrial generic immunity standa...

Страница 14: ...try representing installations designed to optimize EMC performance Declaration of Conformity available at www predig com SAFETY INFORMATION CAUTION Read complete instructions prior to instal lation a...

Страница 15: ...0 152 mm behind the panel for wiring Panel thickness 0 04 0 25 1 0 mm 6 4 mm Recommended minimum panel thickness to maintain Type 4X rating 0 06 1 5 mm steel panel 0 16 4 1 mm plastic panel Remove th...

Страница 16: ...Meters equipped with the 12 24 VDC power option are shipped from the factory ready to operate from 24 VDC To configure the meter for 12 VDC power 1 Remove all the connectors 2 Unscrew the back cover...

Страница 17: ...lide out the back cover by about 1 inch 4 Configure the J4 jumper located behind the input signal connector for the desired excitation voltage as shown MAIN BOARD INPUT SIGNAL J4 5 V 10 V 24 V J4 CONF...

Страница 18: ...e equipment and the meter DW1815 R I I MA OUT 1 3 2 POWER SIGNAL P COM P V mA 3 4 1 2 5 M LINK C NO NO NC NC C RELAY4 RELAY3 4 3 6 5 2 1 C NO NO NC NC C RELAY2 RELAY1 4 3 6 5 2 1 1 2 3 4 5 6 7 8 2 1 F...

Страница 19: ...COM INPUT SIGNAL 3 Wire 4 20 mA Transmitter 5 Signal 2 Wire 4 20 mA Transmitter mA P 2 1 3 5 4 P V COM INPUT SIGNAL Figure 7 Transmitters Powered by Internal Supply 19 External Power Supply 2 Wire 4...

Страница 20: ...ame port is used for inter facing with all expansion modules e g external relays digital I O Use the PDA1200 meter copy cable for meter to meter interfacing for cloning purposes i e copying settings f...

Страница 21: ...s R 0 5 to 1 for each volt across the contacts C 0 5 to 1 F for each amp through closed contacts Notes 1 Use capacitors rated for 250 VAC 2 RC networks may affect load release time of solenoid loads C...

Страница 22: ...ower Supply 4 20 mA Input Meter R I I 1 3 2 RELAY1 3 2 1 24 V 4 20 mA Input Remote Display Chart Recorder Etc R I I MA OUT 1 3 2 RELAY1 3 2 1 24 V MA OUT Figure 13 4 20 mA Output Connections Analog Ou...

Страница 23: ...he jumper located between the RJ45 connectors of the PDA1044 must be removed on the second digital I O module in order for the system to recognize it as module 2 Warning Do not connect or disconnect t...

Страница 24: ...in milliamps and volts depending on the input selection The calibration equipment is certified to NIST standards Overview There are no jumpers to set for the meter input selection Setup and programmi...

Страница 25: ...ion module is installed Enter F3 Press the Menu button to enter or exit the Programming Mode at any time Press the Right arrow button to move to the next digit during digit or decimal point programmin...

Страница 26: ...Enter to set meter for automatic operation mAn Manual Press Enter to manually control relays or analog output operation setup Setup Enter Setup menu input Input Enter Input selection menu mA 4 20 mA...

Страница 27: ...SF Fail safe Enter Fail safe menu FLS 1 Fail safe 1 Set relay 1 fail safe operation on On Enable fail safe operation FLS 2 Fail safe 2 Set relays 2 8 fail safe operation DeLAY Delay Enter relay Time D...

Страница 28: ...s 1 Display 1 Program display 1 value Inp 2 Input 2 Calibrate input 2 signal or program input 2 value up to 32 points Dis 2 Display 2 Program display 2 value up to 32 points Error Error Error calibrat...

Страница 29: ...eset setup Contrl Pass prog rst Hi reset rst HL reset rst Lo reset auto contrl man contrl input setup dsplay setup dec pt setup aout setup relay setup sCale Prog Cal Prog Pass 1 Pass Pass 3 Pass Pass...

Страница 30: ...1 Next Setting 005 000 dis 1 Note The decimal point is set in the Setup decimal point menu Reset Menu reset The Reset menu is used to reset the maximum or minimum reading peak or valley reached by the...

Страница 31: ...4 20 mA analog output scaling Press the Enter button to access any menu or press Up arrow button to scroll through choices Press the Menu button to exit at any time Press Enter to Accept setup dec pt...

Страница 32: ...set with up to five decimal places or with no decimal point at all Pressing the Right arrow moves the decimal point one place to the right until no decimal point is displayed and then it moves to the...

Страница 33: ...rammed to show engineering units or custom legends using the following 7 segment character set 0123456789AbCcdefg9HhIijkl nOopqrstuvxyz mw To create the letter m use the characters n followed by m to...

Страница 34: ...d Inty Int 2 d Inty Int 8 d Inty d pU big dset 1 big d Hi big d Lo big d HL big d pU Little dset 1 Little d Hi Little d Lo Little d HL Little d unit Little d oFF Little Select Set Points 1 8 After set...

Страница 35: ...the range of the meter prog sCale Prog Cal Prog Setup Additional parameters not needed for most applications are pro grammed in the Advanced Features menu see Advanced Features Menu page 60 Multi Poin...

Страница 36: ...e process variable in engineering units A signal source is not needed to scale the meter simply program the inputs and corresponding display values SCALE Prog Inp 1 SCALE 04 000 Inp 1 Inp 2 SCALE 20 0...

Страница 37: ...plied or programmed The error message might be caused by any of the following conditions 1 Input signal is not connected to the proper terminals or it is con nected backwards 2 Wrong signal selection...

Страница 38: ...le in engineer ing units by applying the appropriate input signal and following the cali bration procedure The use of a calibrated signal source is strongly recommended to cali brate the meter CAL Pro...

Страница 39: ...condi tion has cleared e Pump alternation control automatic reset only f Sampling the relay is activated for a user specified time g Off relay and status LED disabled 2 Set point 3 Reset point 4 Fail...

Страница 40: ...non latching 3 Latching manual reset only at any time 4 Latching with Clear manual reset only after alarm condition has cleared 5 Pump alternation control automatic reset only 6 Sampling the relay is...

Страница 41: ...ation is set indepen dently for each relay Select on to enable or select off to disable fail safe operation Programming Time Delay The On and Off time delays may be programmed for each relay be tween...

Страница 42: ...elay LED Input de energized energized off on Relay LED Automatic or Manual non latching ACK pressed Relay LED Manual latching ACK pressed Relay LED Manual only after passing below Reset latching with...

Страница 43: ...Relay LED Automatic or Manual non latching ACK pressed Relay LED Manual latching ACK pressed Relay LED ACK pressed Automatic non latching Manual only after passing above Reset latching with clear For...

Страница 44: ...n latching energized de energized off on Relay LED Automatic or Manual non latching ACK pressed Relay LED Manual latching ACK pressed Relay LED Manual only after passing below Reset latching with clea...

Страница 45: ...tomatic non latching de energized energized on off Relay LED Automatic or Manual non latching ACK pressed Relay LED Manual latching ACK pressed Relay LED Manual only after passing above Reset latching...

Страница 46: ...put de energized energized Relay1 Set Relay2 Set Relay1 Relay2 Reset LEDs indicate the relay status Input Input Relay1 Reset Relay2 Reset Relay1 Reset Pump 2 Pump 1 Pump 2 Pump 1 Pump 2 de energized e...

Страница 47: ...e Time Sample Time When the signal crosses the set point the relay trips and the sample time starts After the sample time has elapsed the relay resets The cycle repeats every time the set point is cro...

Страница 48: ...igh alarm relay Relay LED Input Loop Break Ignore de energized energized off on Relay LED Loop Break Off Relay LED Loop Break On Set Reset When the meter detects a break in the 4 20 mA loop the relay...

Страница 49: ...When the signal crosses the set point the On time delay timer starts and the relay trips when the time delay has elapsed If the signal drops below the set point high alarm before the time delay has el...

Страница 50: ...nd 3 Sampling Based on Time 4 Pump Alternation Control for up to 8 Pumps Relays Auto Initialization When power is applied to the meter the front panel LEDs and alarm relays will reflect the state of t...

Страница 51: ...y for latching and non latching relays For non latching relays the LED is always off during normal condition and always on during alarm condition regardless of the state of the relay e g Relay acknowl...

Страница 52: ...m On On Normal Off Off Next Alarm On On Ack On Off Normal Off Off In this application the meter is set up for automatic and manual reset at any time non latching relay The LED and the relay automatica...

Страница 53: ...ven after the meter returns to the normal condition This is be cause for latching relays the alarm LED reflects the status of the relay regardless of the alarm condition Acknowledging Relays There are...

Страница 54: ...4 000 9 000 Controls low alarm 4 40 000 29 000 Controls high alarm Pump Alternation Operation 1 Pump 1 turns on when level reaches 30 000 when level drops below 10 000 pump 1 turns off 2 The next tim...

Страница 55: ...ontrols low alarm 2 7500 6900 Controls high alarm 3 7000 900 Controls backup pump 4 6000 1000 Controls main pump The following graphics provide a visual representation of a typical pump alternation ap...

Страница 56: ...not able to keep up and the level reaches 7000 gallons relay 4 transfers and starts the main pump as well 4 F3 F2 F1 MENU 4 Relay 2 trips the High Level Alarm at 7500 gallons and resets at 6900 gallo...

Страница 57: ...quipment is needed to scale the analog output simply program the display values to the corresponding mA output signal The Analog Output menu is used to program the 4 20 mA output based on display valu...

Страница 58: ...3 Restricts all programming and F1 F3 keys Note Digital inputs are not password protected Protecting or Locking the Meter Enter the Password menu and program a six digit password For instructions on...

Страница 59: ...rrect password twice as shown below The meter is now unprotected until a new password is entered Locd 000000 Locd 600000 Locd unLoc Locd reset 20 000 mA Run Mode Pass Enter Password unLoc Pass 1 If th...

Страница 60: ...ess functions not needed for most applica tions are located in the Advanced Features menu Press and hold the Menu button for three seconds to access the ad vanced features of the meter 20 000 mA Run M...

Страница 61: ...l tank function Linear Linear Set meter for linear function and select number of linearization points No PtS Number of points Set meter for 2 to 32 point linearization Square Square root Set meter for...

Страница 62: ...Logic level output 1 Assign logic level output 1 8 if expansion modules are connected ICal Internal source calibration Enter internal source calibration used for scaling the meter without a signal so...

Страница 63: ...The filter level determines the length of time over which the signal is averaged The filter level can be set between 2 and 199 The higher the filter level the longer the averaging time and so the long...

Страница 64: ...ion Digital s expansion modules cables or meters to the RJ45 M LINK connector Otherwise damage will occur to the equipment and the meter Note More detailed instructions are provided with each optional...

Страница 65: ...elect Square Functn O rang AoutPr Prog E Functn rHt Functn Calib AoutPr Program cutoff value Linear Functn Source AoutPr Underrange Break Max Min Math Function Selection Functn The Function menu is us...

Страница 66: ...n The multi point linearization can be used to linearize the display for non linear signals such as those from level transmitters used to meas ure volume in odd shaped tanks or to convert level to flo...

Страница 67: ...value with display in overrange condition 3 Underrange Analog output value with display in underrange condition 4 Break Analog output value when loop break is detected 5 Max Maximum analog output val...

Страница 68: ...user F1 user F3 user F2 user Function Keys Digital I O Available Settings Display Description Display Description Ack Acknowledge relays Big Lo Min on big display Reset Reset menu Big HL Max min big d...

Страница 69: ...Each input must be recalibrated separately Notes 1 If meter is in operation and it is intended to accept only one input type e g 4 20 mA recalibration of other input is not necessary 2 Allow the mete...

Страница 70: ...ht arrow button to move to the next digit 6 Set the display value to correspond to the input signal being cali brated typically 4 000 mA 7 The display moves to the high input calibration C Hi Apply th...

Страница 71: ...to input 2 during calibration or scaling and to input 1 during internal calibration allowing the appropriate input signal to be applied or programmed The error message might be caused by any of the f...

Страница 72: ...nly the PDA1200 meter copy cable must be used for meter to meter interfacing The PDA1200 is a special eight conductor flat cable with two wires swapped Using standard CAT5 or other cable will cause da...

Страница 73: ...4 Enter the Advanced Features menu of the Master meter see Advanced Features Menu on page 60 5 Scroll to the Copy function using the Up arrow button then press Enter 6 The meter displays the message...

Страница 74: ...is used engi neering units custom legend or set point indication Front Panel Buttons Operation Button Symbol Description Press to enter or exit Programming Mode view settings or exit max min readings...

Страница 75: ...dings The meters are set at the factory to display the max reading by pressing the Up arrow F2 button and to use the Right arrow F1 button to access the Reset menu To display max reading using functio...

Страница 76: ...ostics menu see Advanced Features Menu page 60 It provides an easy way to view the programmed parameter settings for troubleshooting purposes Press the Enter button to view the settings and the Menu b...

Страница 77: ...s menu See Advanced Features Menu page 60 2 Press Up arrow to go to Diagnostics menu 3 Press and hold Right arrow for five seconds press Enter when display flashes reset Note If Enter is not pressed w...

Страница 78: ...0 2 Function Functn Linear Number of points No Pts 2 Programming prog Scale Input 1 InP 1 4 000 mA Display 1 Dis 1 4 000 Input 2 InP 2 20 000 mA Display 2 Dis 2 20 000 Decimal point dd ddd 3 places Cu...

Страница 79: ...lay relay 2 Off 2 0 0 sec On delay relay 3 On 3 0 0 sec Off delay relay 3 Off 3 0 0 sec On delay relay 4 On 4 0 0 sec Off delay relay 4 Off 4 0 0 sec Loop break relay 1 ignore Ignore Loop break relay...

Страница 80: ...splay Max Hi F3 function key F3 Acknowledge relays Logic level input 1 LL I 1 Menu Logic level input 2 LL I 2 Right arrow Logic level input 3 LL I 3 Up arrow Logic level input 4 LL I 4 Enter Logic lev...

Страница 81: ...oo slow Check filter and bypass values Display reading is not accurate Check 1 Math function selected Linear square root etc 2 Scaling or calibration Display does not respond to input changes reading...

Страница 82: ...manual reset Aout Analog output Enter the Analog output scaling menu Aoutpr Analog output programming Enter analog output programming Auto Automatic Press Enter to set automatic operation baud Baud r...

Страница 83: ...amr Diameter Enter the tank s diameter in inches d Inty Display intensity Set display intensity level from 1 to 8 Dis 1 Display 1 Program display 1 value Dis 2 Display 2 Program display 2 value up to...

Страница 84: ...on LED t LED test Test all LEDs Length Length Enter the tank s length in inches Linear Linear Set meter for linear function and select number of linearization points Lit Hi Max on little display Assig...

Страница 85: ...relays on program on time delay On 1 On 1 Set relay 1 On time delay 1 8 O rang Overrange Program mA output for display overrange Out 1 Output 1 Program output 1 value e g 4 000 mA Out 2 Output 2 Prog...

Страница 86: ...lEct Select Enter Select menu function cutoff output programming send Send Send meter settings to another meter seriAl Serial Set serial communication parameters Set 1 Set 1 Program set point 1 1 8 se...

Страница 87: ...ut Process Meter Instruction Manual MOUNTING DIMENSIONS 1 76 45 mm 0 59 15 mm 4 77 121 mm 2 45 62 mm 5 05 128 mm Figure 19 Meter Dimensions Side View 3 61 92 mm 4 17 106 mm 4 68 119 mm Figure 20 Meter...

Страница 88: ...tal For Technical Support please Call 800 610 5239 or 508 655 7300 Fax 508 655 8990 Email support predig com For Sales Support or to place an order please contact your local distributor or Call 800 34...

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