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D1.1 Front & Rear Shock Assembly
68410066
INCORRECT
CORRECT
Do not push the shock rod
straight through the lower
shock body assembly;
O-ring damage may
result.
EXTREMELY
IMPORTANT
x
Twist the shock rod
through the lower
shock body
assembly.
CORRECT
4
3
Downstop Shims
1-2mm
Clamping place
BAG
D
INCORRECT
x
Apply threadlocker (screw cement)
Part Bags used.
83400066-m2.5
85440070-2.6x6x0.5mm
Front-66400066
18.5 mm
31280146 O-Rings
66401867
17430096
1.8mmx2 hole
Machined Shock Pistons
(14x1.2mm)
77430096 Front-12.8mm
77430106 Rear-12.8mm
68410066
0.6mm
77400116
Rear-66400666
Front-66400656
Front Buildx2
Rear Buildx2
Rear-66400066
Front-
Thicker shim used,
Greater downstop is
achieved
66430200
0.95mm 1.1mm
Rear-
IMPORTANT
0.6mm
0.36mm
68410066
0.6mm
31430017
Transparent O-ring
Do not over tighten
19
(screw cement)
Do not over tighten
0.6mm
Initial setting
1-2mm
Shim
Rear
shocks oil
Carpet / High Traction
Dirt / Low Traction
0mm
1-2mm
Carpet / High Traction
Dirt / Low Traction
0mm
m2.5
Assemble in the
specified order.
INCORRECT
x