Powtran PI9000 series Скачать руководство пользователя страница 37 | Manualshive

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Powtran PI9000 series Скачать руководство пользователя страница 37

Service center of POWTRAN technology company

My future ,drive and control

18. PI9000 apply in air compressor retrofitting with PID
control function.

The air compressor variable frequency control system is mainly composed of a
frequency converter, a pressure sensor (pressure transmitter ).
A pressure sensor component is first used to test the pressure in the reservoir .
Next, the detection display instrument sends the output pressure analog signal
to the frequency converter, which then compares to the feedback signal and
the given objective signal, using the internal PID of the frequency converter to
carry out automatic output frequency regulation, allowing for automatic
adjustment of compressor motor speed and output power. This creates a
closed-loop feedback system that maintains constant pressure and automatic
control in the pipe network.

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Содержание PI9000 series

Страница 1: ...inal 10 3 3 FWD and REV running controlled by I O terminal 10 3 4 FWD and REV JOG running controlled by I O terminal 10 3 5 three line control mode 11 Frequency setting with external potentiometer Var...

Страница 2: ...consists of V F sensorless vector control SVC and torqure control It is mainly responsible for high performance control and overall protection of the motor controlling the motor through sending runni...

Страница 3: ...S timing operation Swing frequency and fixed length control Available Swing frequency and Available Main auxiliary setup Available Communication function standard RS485 Modbus PID control Available Pr...

Страница 4: ...Service center of POWTRAN technology company My future drive and control 3 Installation of PI9000 procedure Install show picture 1...

Страница 5: ...Service center of POWTRAN technology company My future drive and control Install show picture 2...

Страница 6: ...Service center of POWTRAN technology company My future drive and control keyboard Main Terminal cover I O control terminal Front cover Power on inverter...

Страница 7: ...vice center of POWTRAN technology company My future drive and control 4 Examples of connections between the Inverter typical peripheral devices are shown Please refer to APPLICATION OF OPTIONAL EQUIPM...

Страница 8: ...ft the data bit when do a modification 2 shift the monitor parameters in the stop mode Date or Function code increase decrease Enters menus and parameters and set validates parameter changes Starts th...

Страница 9: ...he third menu 50 00 50 00 Press PRG y0 y0 00 Press ENTER Press ENTER 000 001 y0 01 y0 flash Press UP Press ENTER Press PRG 2 Reset parameters to factory setting 50 00 Press PRG F0 Press ENTER F0 00 F0...

Страница 10: ...F0 13 F0 14 Motor auto turning b0 27 command source selection F0 11 Frequency setting F0 03 F0 04 F0 07 Motor Startup mode F3 00 Proper accel and Decel time F0 13 F0 14 Motor stop mode F3 07 If has an...

Страница 11: ...Service center of POWTRAN technology company My future drive and control 7 Wiring...

Страница 12: ...ogy company My future drive and control Main terminal Main circuit terminal 7 5KW 380V Input power Supply DC reactor Braking resistor Motor Main circuit terminal 11kW to 15kW 380V Input power Supply D...

Страница 13: ...future drive and control The main terminal of 45 220kW 380V inverter Power Supply input DC reactor Braking Unit Motor ground Ground To earth DC reactor Braking Unit Power supply Motor Ground To earth...

Страница 14: ...OWTRAN technology company My future drive and control I O control terminal of PI9000 There are two type of controller board of PI9000 The I O terminal of 9KLCB controller board The I O terminal of 9KS...

Страница 15: ...your motor nameplate 3 Disconnect load from motor for performing complete rotational auto turning b0 00 motor type 0 General asynchronous motor 1 Asynchronous frequency conversion motor 2 permanent m...

Страница 16: ...lease set b0 27 to 1 to perform stationary auto turning 5 The time of auto turning is depended on the parameter F0 13 and F0 14 6 You can test whether the PG card is OK or not in the parameter d0 33 A...

Страница 17: ...ration 1 Asynchronous motor parameters still auto tunning 2 Asynchronous motor parameters comprehensive auto tunning 2 b0 29 PG Pulse 1 65535 2500 b0 28 PG Type ABZ incremental encoder 0 b0 34 PG Drop...

Страница 18: ...elow has built In braking unit inside of inverter it can provide maximum of 50 of braking Torque if connect to braking unit it can provide maximum of 150 torque It is no need to set any parameters for...

Страница 19: ...e drive and control 10 1 Operating the VFD with keyboard Frequency setting F0 03 4 keyboard in default Run command by key board F0 11 0 Change the Display content With SHIFT button Stop motor F0 11 0...

Страница 20: ...ng DI3 DI4 with COM F0 11 Running Control Mode 1 Terminal control 1 F1 02 DI3 Input Terminal Function Selection FWD JOG command 4 F1 03 DI4 Input Terminal Function Selection REV JOG command 5 F7 00 Jo...

Страница 21: ...erating VFD by I O terminals board I O terminals for connecting pushbuttons switches and other operator interface devices or control signals For example Operating this Button connecting to I O interfa...

Страница 22: ...nter of POWTRAN technology company My future drive and control 10V GND external potentiometer for giving 0 10V input signal Push button potentiometer 10 3 2 wiring of I O interface terminal A 3A 250VA...

Страница 23: ...11 command source selection 1 Terminal command channel LED ON 1 F0 24 running direction 0 Consistent direction 0 F1 00 DI1 function selection 1 Forward running direction 1 F1 01 DI2 function selection...

Страница 24: ...unning direction 2 F1 02 DI3 function selection 3 Three wire mode running control 3 F1 10 Terminal command mode 2 three line control mode 1 2 First of all you need short DI3 with COM When you short DI...

Страница 25: ...0 10V Variable resistor F0 11 command source selection 1 Terminal command channel LED ON 1 F0 03 frequency setting source selection 2 AI1 analog signal input 2 F1 00 DI1 function selection 1 Forward r...

Страница 26: ...election 1 Terminal command channel LED ON 1 F0 03 frequency setting source selection 2 AI2 analog signal input 3 F1 00 DI1 function selection 1 Forward running direction 1 F1 11 Terminal command mode...

Страница 27: ...t Terminal Actual frequency 1 F2 16 DA1 Zero bias coefficient 100 100 0 0 F2 17 DA1 gain 10 00 10 00 1 00 F2 18 DA2 Zero bias coefficient 100 0 100 0 0 00 F2 19 DA2 gain 10 00 10 00 1 00 Ampere meter...

Страница 28: ...ection 6 multiple speed frequency setting 6 F1 00 DI1 function selection Forward rotation 1 F1 04 DI5 function selection MS speed terminal 1 12 F1 05 DI6 function selection Ms speed terminal 2 13 F1 0...

Страница 29: ...LED ON 1 F1 10 Teminal command mode Three wire type 1 2 F1 00 DI1 function selection Forward rotation 1 F1 01 DI2 function selection Reverse rotation 2 F1 02 DI3 function selection Three wire operati...

Страница 30: ...orward rotation 1 F1 03 DI4 function selection Fault reset 9 F2 02 Relay output selection 0 No output 1 motorforward running 2 Fault output 3 Frequency level detection FDT output 4 Frequency arrival 5...

Страница 31: ...at 30Hz stop when fre of VF2 limit 25Hz Start stop CODE Description Range of setting Refer value F0 11 command source selection 1 Terminal command channel LED ON 1 F1 00 DI1 function selection Forward...

Страница 32: ...0 is negative frequency falls For constant Pressure water supply 17 1 PID control for constant pressure water supply electrical diagram 0 10V signal feedback The maximum range Of meter is 2 Mbar It i...

Страница 33: ...F1 03 DI4 terminal function selection DI4 use for fault reset 9 E2 01 PID value set by keyboard 0 0 100 0 60 E2 02 PID feedback source 0 analog input feedback signal AI1 0 E2 04 PID setting feedback r...

Страница 34: ...2 PID control for constant pressure water supply electrical diagram 0 20mA signal feedback negative action when 0 is positive frequency rises and when 0 is negative frequency falls For constant Pressu...

Страница 35: ...on DI4 use for fault reset 9 F1 02 DI3 terminal function selection DI3 use for PID pause function 22 E2 01 PID value set by keyboard 0 0 100 0 60 E2 02 PID feedback source 0 analog input feedback sign...

Страница 36: ...should be sett according the law Target of pressure want to keep up P maximum pressure range of meter 100 3 proportional gain Kp and integration time Ti setting method A program a little value for pro...

Страница 37: ...used to test the pressure in the reservoir Next the detection display instrument sends the output pressure analog signal to the frequency converter which then compares to the feedback signal and the...

Страница 38: ...ompany My future drive and control Wirings of electrical diagram with 0 20mA type of pressure transmitter Pressure transmitter is installed On the pipeline of the air reservoir It will sent analog sig...

Страница 39: ...Service center of POWTRAN technology company My future drive and control Wirings of electrical diagram with 0 10V type pressure transmitter DI1 DI4 DI3...

Страница 40: ...value set by keyboard 0 0 100 0 50 E2 02 PID feedback source 0 analog input feedback signal AI1 AI2 0 1 E2 03 PID action direction 0 positive action 0 E2 13 proportional gain Kp 0 00 100 00 1 0 E2 14...

Страница 41: ...d control 19 Application of PI9000 series inverters in crane Forward Reverse Low speed middle speed High speed PI9000 series has good vector control Performance can run At 4 four quadrant operation It...

Страница 42: ...for low speed running DI4 MSS 2 for middle speed running DI5 MSS 3 for high speed running We can select the DC brake function before running to hold the Motor for prolong the working life of mechanic...

Страница 43: ...2A b0 37 motor auto turning selection 2 complete Rotational auto tuning 1 Disconnect the load from motor This is important otherwise can t get the Motor parameters precision the perform of vector can...

Страница 44: ...01 DI2 function selection 2 Reverse rotation REV 2 F1 02 DI3 function selection 12 MS speed terminal 1 12 F1 03 DI4 function selection 13 MS speed terminal 2 13 F1 04 DI5 function selection 14 MS spe...

Страница 45: ...leration Err 02 2 over current during deceleration Err 03 3 over current when constant speed Err 04 4 over voltage during acceleration Err 05 5 over voltage during deceleration Err 06 6 over Voltage w...

Страница 46: ...Command of master by providing data or perform the corresponding action according to the Inquiry Command of master Here the master refers to a Personnel Computer PC an industrial control device or a...

Страница 47: ...the address field is received each device decodes it to find out if it is sent to their own Following the last transmitted character a silent interval of at least 3 5 characters marks the end of the m...

Страница 48: ...Service center of POWTRAN technology company My future drive and control...

Страница 49: ...Service center of POWTRAN technology company My future drive and control 1 Soft setting PC com port com1 inverter Baud rate 9600 Data format no parity data format 8 N 2...

Страница 50: ...5 9600BPS F9 01 Data format 0 no parity data format 8 N 2 F9 02 This unit address 1 F9 03 Response delay 2ms F9 04 Communication 0 0S F9 05 Communication 0 F9 06 Communication read 0 2 Inverter settin...

Страница 51: ...Service center of POWTRAN technology company My future drive and control...

Страница 52: ...Service center of POWTRAN technology company My future drive and control 5 Command Code 06H write a word For example Write 5000 1388H into the address F00AH of the inverter with slave address 02H...

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