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18

Chapter 7 Maintenance and repair

7-1.Inspection and maintenance

During normal use of the brake unit, in addition to routine inspections, the regular inspections

are required, please refer to the following table to implement the preventive measures.

Check Date

Check

Points

Check

Items

Check to be done

Method

Criterion

Routi

ne

Regu

lar

Display

LED

display

Whether display is

abnormal or not

Visually

check

As per use

status

√ Cooling

system

Fan

Whether abnormal noise

or vibration exists or not

Visually and

audibly check

No

abnormal

Body

Surrounding

conditions

Temperature, humidity,

dust, harmful gas.

Visually

check with

smelling and

feeling

As per

Section 2-1

Input/

output

terminals

Voltage

Whether input/output

voltage

is abnormal or not

Test R, S, T

and U, V, W

terminals

As per

standard

specificatio

ns

Main

circuit

Overall

Whether these

phenomenon of loose

fastenings, overheat,

discharging, much dust,

or blocked air duct exist

or not

Visually

check, tighten

and clean

No

abnormal

Electrolytic

capacitance

Whether appearance is

abnormal or not

Visually

check

No

abnormal

Wires and

conducting

bar

Whether they are loose

or not

Visually

check

No

abnormal

Terminals

If screws or bolts are

loose or not

Tighten

No

abnormal

"√" means routine or regular check to be needed

Do not disassemble or shake the device gratuitously during check, and never unplug the

connectors, otherwise the system will not run or will enter into fault state and lead to component

failure or even damage to the main switching device such as IGBT module.

7-2.Parts for regular replacement

To ensure the reliable operation of inverter, in addition to regular care and maintenance, some

internal mechanical wear parts(including cooling fan, filtering capacitor of main circuit for energy

storage and exchange, and printed circuit board) shall be regularly replaced. Use and replacement

for such parts shall follow the provisions of below table, also depend on the specific application

environment, load and current status of inverter.

Name of Parts

Standard life time

Cooling fan

1 to 3 years

Printed circuit board(PCB)

5 to 8 years

Содержание PB200 Series

Страница 1: ......

Страница 2: ...when using this product please contact your local dealer authorized by this company or directly contact this company our professionals are happy to serve you The end users should hold this manual and...

Страница 3: ...setting 9 3 5 1 Description of Function code viewing and modifying method 9 Figure 3 2 Operational flow chart 9 3 5 2 Viewing method of state parameters 10 Chapter 4 Function parameter description 11...

Страница 4: ......

Страница 5: ...dealer or directly contact this company 1 1 Inspection after unpacking Check if that packing container contains this unit one manual and one warranty card Check the nameplate on the side of the freque...

Страница 6: ...than DC 36V Power off more than ten minutes Otherwise the residual charge from capacitor would cause personal injury Attention Do not use any brake unit and brake resistor lack of or with damaged spar...

Страница 7: ...0 100 PB200 180 3 670 180 PB200 250 3 670 250 PB200 040 4 760 40 PB200 050 4 760 50 PB200 075 4 760 75 PB200 100 4 760 100 PB200 180 4 760 180 PB200 250 4 760 250 2 2 Main circuit terminal screw speci...

Страница 8: ...ve 50 C 2 Prevent electromagnetic interference and keep away from interference sources 3 Prevent the intrusion of dust cotton wool and fine metal powder 4 Prevent the intrusion of oil salt and corrosi...

Страница 9: ...s and installation 5 Fan Case base Case cover Control keyboard Indicator light Air inlet board Figure 2 2 180 250A the braking unit sketch 80 110 202 80 7 216 186 216 140 2 R3 5 Figure 2 3 40 100A Bra...

Страница 10: ...al specifications and installation 6 Figure 2 4 180 250A Braking unit installation dimension 2 5 Wiring diagram RB1 RB2 TA TB TC Frequency inverter Brake unit Brake resistor Figure 2 5 Single brake un...

Страница 11: ...f main circuit will cause damage of brake unit and frequency inverter 6 Please do not touch the brake unit when it is working to avoid scald 2 5 1 Brake unit main circuit terminal and making circuit t...

Страница 12: ...ult indicator light 3 3 Operation panel button instruction Mark Name Function Parameter setting ESC key Enter the first level menu parameters changes state Exit function data modify Exit from submenu...

Страница 13: ...r setting 3 5 1 Description of Function code viewing and modifying method PB200 operation panel adopts three level menu structure to set parameters and other operations The three level menus are funct...

Страница 14: ...h Press PRG Press ENTER Press ENTER Press ENTER Press PRG Press Press Flash Flash Flash Flash Press ENTER Example 2 Restore factory parameters Press Flash Press PRG Press ENTER Press ENTER Press ENTER...

Страница 15: ...100V 20V This parameter is used to set the hysteresis voltage during braking Generally when setting braking start voltage and braking stop voltage there must be a hysteresis loop Such as settings F0...

Страница 16: ...3 This parameter is used to set the hysteresis value of the temperature The default temperature alarm value for the brake unit is 85 If the temperature hysteresis value is set to 3 when there is not o...

Страница 17: ...last fault y1 08 Bus voltage of the second fault Bus voltage of the previous fault y1 09 Temperature of the second fault Temperature of the previous fault y1 10 Braking rate of the second fault Brakin...

Страница 18: ...ke resistor resistance selection When it is braking the regenerative energy of the motor is almost consumed on the brake resistor according to the formula U U R Pb In the formula U braking voltage in...

Страница 19: ...7kW 2 132 PB200 180 2 2 2 8kW 2 160 PB200 100 2 2 2 9kW 2 2 This table is the selection reference of 380V inverter according to the brake unit DC operating point 670V braking frequency ED 10 and brak...

Страница 20: ...pcs 18 5 PB200 040 4 1 19 2kW 1 22 PB200 040 4 1 19 3kW 1 30 PB200 040 4 1 19 3kW 1 37 PB200 040 4 1 19 4kW 1 45 PB200 050 4 1 16 5kW 1 55 PB200 075 4 1 11 6kW 1 75 PB200 075 4 1 11 8kW 1 93 PB200 100...

Страница 21: ...cess please contact POWTRAN technical service personnel Table 6 1 List of braking unit fault diagnosis and protection functions No Error code Error type Possible causes Solutions 1 E SHo Braking feedb...

Страница 22: ...check tighten and clean No abnormal Electrolytic capacitance Whether appearance is abnormal or not Visually check No abnormal Wires and conducting bar Whether they are loose or not Visually check No a...

Страница 23: ...or metal dust and the ambient temperature complies with the range stipulated by standard specification 2 Voltage withstand test can not be arbitrarily implemented it will reduce the life of inverter L...

Страница 24: ...use the user use environment device caused by aging lead to product failure 2 6 Due to the fault cause of earthquake fire lightning wind or water disaster abnormal voltage irresistible natural disaste...

Страница 25: ...Modified record Serial No Modified date Modified content record Modified version 1 2 3...

Страница 26: ...dback For your convenience please visit our website http www powtran com and then click Technologies and Services and Download columns to submit your feedback information 1 Download the update product...

Страница 27: ...PB200 Brake unit English Manual V1 1...

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