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12.0

Troubleshooting the PM2820EVS Drill Press

12.1

Mechanical and electrical

Table 4

WARNING:

Some corrections may require a qualified electrican.

Symptom Possible

Cause

Correction

Drill press will not start
(power light is OFF).

Not connected to power.

Check all plug connections.

Fuse blown, or circuit breaker tripped on
main panel.

Replace fuse, or reset circuit breaker.

Power cord damaged.

Replace cord.

Drill press will not start
(power light is ON).

Safety key removed.

Install safety key.

Switch malfunction.

Have switch tested and replaced if
needed.

Drill press does not
come up to speed.

Extension cord too light or too long.

Replace with adequate size and length
cord.

Low current.

Contact a qualified electrician.

Motor malfunction.

Have motor tested by a qualified service
center. Repair or replace as necessary.

Motor stalls.

Overfeeding the bit.

Reduce feed rate.

Dull bit.

Sharpen or replace bit.

Motor not reaching running speed.

Repair or replace motor.

Motor malfunction.

Have motor tested by a qualified service
center. Repair or replace as necessary.

Noisy Operation.

Excessive vibration.

Tighten any loose parts. Drill press
should sit evenly on level floor. Secure
drill press to floor or plywood base.

Dry spindle.

Lubricate spindle.

Wood splinters on
underside of work
piece.

No backing board used.

Place scrap board beneath work piece to
prevent splintering.

Drill or tool heats up or
burns work piece.

Excessive speed.

Reduce speed.

Chips not clearing from hole or bit.

Retract drill bit frequently to remove
chips.

Dull drill bit.

Resharpen, or replace drill bit.

Feeding bit too slowly.

Increase feed rate.

Drill bit wanders.

Bit sharpened incorrectly.

Resharpen bit correctly.

Bent drill bit.

Replace bit.

Bit or chuck not installed properly.

Reinstall chuck or bit.

Drill bit binds in work
piece.

Work piece pinching the bit.

Support or clamp work piece.

Excessive feed rate.

Decrease feed rate.

Chuck jaws not tight.

Tighten chuck jaws.

Spindle does not
retract properly.

Return spring out of adjustment.

Contact Powermatic technical support.

Содержание PM2820EVS

Страница 1: ...Part No M 1792820 Ph 800 274 6848 Edition 1 05 2020 www powermatic com Copyright 2020 Powermatic Operating Instructions and Parts Manual 20 inch Variable Speed Drill Press Model PM2820EVS Shown with optional 1792822 Tool Holder This pdf document is bookmarked ...

Страница 2: ...ne is in use If removed for maintenance purposes use extreme caution and replace the guards immediately after completion of maintenance 15 Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts brea...

Страница 3: ...ING This product can expose you to chemicals including lead which is known to the State of California to cause cancer and birth defects or other reproductive harm For more information go to http www p65warnings ca gov WARNING Drilling sawing sanding or machining wood products generates wood dust and other substances known to the State of California to cause cancer Avoid inhaling dust generated fro...

Страница 4: ...peration if used in accordance with the instructions as set forth in this document If there are questions or comments please contact your local supplier or Powermatic Powermatic can also be reached at our web site www powermatic com Retain this manual for future reference If the machine transfers ownership the manual should accompany it Read and understand the entire contents of this manual before...

Страница 5: ...e PM2820EVS Drill Press 18 12 1 Mechanical and electrical 18 12 2 Error codes on digital readout 19 13 0 Replacement Parts 20 13 1 1 PM2820EVS Gear Box Assembly Exploded View 20 13 1 2 PM2820EVS Gear Box Assembly Parts List 21 13 2 1 PM2820EVS Quill and Laser Assembly Exploded View 23 13 2 2 PM2820EVS Quill and Laser Assembly Parts List 24 13 3 1 PM2820EVS Control Panel Exploded View 26 13 3 2 PM2...

Страница 6: ...9 1 4 in 488 mm Maximum spindle to base distance 45 in 1143 mm Maximum chuck to base distance 41 1 4 in 1047 mm Table Table size L x W 20 1 2 L x 15 1 3 W 521 x 389mm Table T slots 2 5 8 w x 3 8 w in Distance between table slots centers 14 76 375mm Table tilt 0 to 90 deg L and R Table rotation around column 360 deg Table insert 3 7 x 3 9 94 x 99mm Fence size L x H 19 76 L x 2 67 H 502 x 68mm Base ...

Страница 7: ... allow the user to make a better estimation of the hazards and risks involved only L length W width H height The specifications in this manual were current at time of publication but because of our policy of continuous improvement Powermatic reserves the right to change specifications at any time and without prior notice without incurring obligations 4 1 Base Hole Centers for PM2820EVS Figure 4 1 ...

Страница 8: ...ial until drill press is assembled and running satisfactorily 5 1 Shipping contents Qty Description Item 1 Drill press head assembly A 1 Column assembly B 1 Base C 1 Table assembly D 1 Fence E 1 Work stop F 3 Turret handles G 1 Keyed chuck H 1 Arbor J 1 Chuck key K 1 Table lock handle L 1 Drift key M 1 Lock handle with washer N 4 Socket hd cap screws lock wshrs O 1 Crank handle P 1 Worm drive R 3 ...

Страница 9: ...o not wish permanent attachment to the floor the drill press can be bolted to a plywood panel which will serve as an expanded base and further stabilize the machine Use a high grade of plywood at least 3 4 thick It should be large enough to prevent vibration sliding or moving of drill press during operation Do not use a mobile base with this machine 4 Insert shaft of worm R Figure 6 3 through tabl...

Страница 10: ...3 Carefully lift head and place on column Figure 6 6 Figure 6 7 Figure 6 8 If lifting by hand 1 Loosen handle L Figure 6 5 and turn crank handle counterclockwise to lower table to a convenient position near the head and tighten the locking handle Place cardboard pieces atop the table to protect the surface 2 Cut the corners of the shipping box and fold down the cardboard sides to better expose the...

Страница 11: ...own cam handles See Figure 6 12 6 2 2 Table and insert leveling 1 Position fence across tables and check for gaps between fence and tables Do this at several points front to back Figure 6 13 If adjustment is needed 2 At corner s where table is not level loosen socket head screw A Figure 6 14 slightly Then loosen hex nut B and turn set screw to raise or lower table at that point 3 Tighten hex nut B...

Страница 12: ... having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk ...

Страница 13: ... raise or lower table along column rack Re tighten locking handle A before attempting to drill Figure 8 1 8 1 2 Swing table away Refer to Figure 8 1 When drilling into a long workpiece swing table out of the way and use drill press base as your table Slots in the base can be used to mount work holding devices 1 Loosen column locking handle A 2 Swing table to desired position If rack C tends to bin...

Страница 14: ... the pre set depth using the downfeed handles 8 To release the depth stop loosen lock handle H Figure 8 4 Method 2 1 Mark the desired depth of cut on the side of the workpiece Figure 8 6 2 Loosen lock handle H and use downfeed handle G to lower the bit to the mark Hold downfeed handle in position 3 Rotate lock ring J counterclockwise as far as it will turn You should be able to feel and hear when ...

Страница 15: ...in position 8 6 Laser adjustment Do not look directly into the laser beam or view it directly with optical instruments See Figure 8 7 Figure 8 7 The Laser Assembly has been installed and pre set at the factory It should however be checked for alignment and any adjustments made before operating the drill press It should be re checked periodically as long term machine vibration may cause it to becom...

Страница 16: ... the drill press Spindle coasting will stop within 5 seconds Safety key B The main switch has a safety feature that prevents unauthorized or accidental starting of the drill press Push in main switch and slide out safety key This piece must be re inserted before the drill press can operate Power indicator lamp green C The lamp is on whenever there is power connected to the Drill Press not just whe...

Страница 17: ...ork get the feel of the drill press by practicing on scrap material For best results always use sharp bits and proper feed rates 10 4 Speed setting Do not change Hi Lo gear setting while machine is running Failure to comply may result in damage to machine There are several factors which determine the best speed to use in any drill press operation such as kind of material being worked size of hole ...

Страница 18: ...ng running speed Repair or replace motor Motor malfunction Have motor tested by a qualified service center Repair or replace as necessary Noisy Operation Excessive vibration Tighten any loose parts Drill press should sit evenly on level floor Secure drill press to floor or plywood base Dry spindle Lubricate spindle Wood splinters on underside of work piece No backing board used Place scrap board b...

Страница 19: ...til PCB is replaced Replace PCB ERR 5 Clutch movement during spindle running Clutch action Hi Lo gear setting not allowed while spindle is running Check that Hi Lo lever is properly engaged in detent Do not attempt to change lever while spindle is running Press off button to clear error code then press on to restart Clutch not fully engaged Hi Lo lever not properly engaged in detent ERR 6 Over vol...

Страница 20: ... 00 p m CST Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Non proprietary parts such as fasteners can be found at local hardware stores or may be ordered from Powermatic Some parts are shown for reference only and may not be available individually 13 1 1 PM2820EVS Gear Box Assembly Exploded View ...

Страница 21: ... Key hardened 6x6x50mm 1 28 PM2820EVS 128 Key hardened 5x5x15mm 1 29 PM2820EVS 129 Key hardened 8x7x36mm 1 31 PM2820EVS 131 C Ring RTW 37 1 32 PM2820EVS 132 C Ring STW 20 1 34 TS 1512011 Socket Head Flat Screw M4x10 2 35 TS 1503041 Socket Head Cap Screw M6x16 6 36 TS 1501031 Socket Head Cap Screw M4x10 2 37 PM2820EVS 137 Set Screw M10x10 4 38 TS 1502031 Socket Head Cap Screw M5x12 1 39 PM2820EVS 1...

Страница 22: ... Warning Label 1 69 PM2820EVS 169 Magnet Collar set 1 71 TS 152704 Hex Wrench not shown 3mm 1 72 TS 152706 Hex Wrench not shown 5mm 1 73 5628801 Hex Wrench not shown 10mm 1 74 TS 1513031 Socket Head Flat Screw M5X14 1 75 PM2820EVS 175 Flange 1 76 TS 1503061 Socket Head Cap Screw M6x25 1 77 TS 0732041 Tooth Washer 1 4 in 1 78 PM2820EVS 178 O Ring 10x2 5mm 1 ...

Страница 23: ...23 13 2 1 PM2820EVS Quill and Laser Assembly Exploded View ...

Страница 24: ...crew M4x25 2 27 TS 1501061 Socket Head Cap Screw M4x20 6 28 TS 1532042 Machine Screw M4x12 4 PM2820EVS CSA Coil Spring Assembly item 29 30 61 1 29 PM2820EVS 229 Spring Cap 1 30 PM2820EVS 230 Coil Spring 1 31 PM2820EVS 231 Hub Left 1 32 PM2820EVS 232 Feed Handle 3 33 PM2820EVS 233 Depth Pointer 1 34 PM2820EVS 234 Laser Seat Cover Right Includes 23 1 35 PM2820EVS 235 Laser Seat Cover Left Includes 3...

Страница 25: ...25 Index No Part No Description Size Qty 60 TS 1550061 Flat Washer M8 1 61 PM2820EVS 261 Spring Retainer 1 62 PM2820EVS 262 Insert Plate 1 ...

Страница 26: ...26 13 3 1 PM2820EVS Control Panel Exploded View ...

Страница 27: ...20EVS 314 Power Cable 1 15 PM2820EVS 315 Label Control Panel 1 16 PM2820EVS 316 Power Cable Terminal to PCB not shown 1 17 PM2820EVS 317 Grounding Wire heat sink to headstock not shown 1 18 PM2820EVS 318 Grounding Wire heat sink to headstock not shown 1 19 PM2820EVS 319 Signal wire PCB to digital readout not shown 1 20 PM2820EVS 320 Connection Wire digital to control switch not shown 1 21 PM2820EV...

Страница 28: ... Right 1 4 PM2820EVS 404 Cover Left 1 5 PM2820EVS 405 Steel Plate 2 6 PM2820EVS 406 Hook 2 7 PM2820EVS 407 PCB Assembly 1 9 TS 2244102 Socket Head Button Screw M4x10 4 10 TS 2246202 Socket Head Button Screw M6x20 6 11 TS 1503041 Socket Head Cap Screw M6x16 2 12 TS 2285121 Machine Screw M5x12 1 13 PM2820EVS 413 Clutch H L Speed Label 1 14 PM2820EVS 414 Clutch Warning Label 1 15 TS 0732041 Tooth Was...

Страница 29: ...29 13 5 1 PM2820EVS Work Table Assembly Exploded View ...

Страница 30: ...ble Insert 1 9 TS 1504121 Socket Head Cap Screw M8x60 4 10 PM2820EVS 510 Set Screw M8x60 4 11 TS 1540061 Hex Nut M8 4 12 TS 1540041 Hex Nut M6 4 13 PM2820EVS 513 Set Screw M6x20 4 14 PM2820EVS 514 Hex Cap Screw M16x110 1 15 TS 2284121 Machine Screw M4x12 2 16 TS 1523031 Set Screw M6x10 1 17 PM2820EVS 517 Socket Head Button Screw M3x5 4 18 PM2820EVS 518 Lock Handle 1 19 PM2820EVS 519 Lock Handle 1 ...

Страница 31: ... 8 9 13 14 1 2 PM2800B 040 Cam Lock Handle 2 3 PM2820EVS 603 Plastic Set Screw M8x16 2 4 PM2800B 046 Left Fence Cap 1 5 PM2800B 061 Right Fence Cap 1 6 PM2820EVS 606 Fence 1 7 PM2800B 043 Cam Plate 2 8 PM2800B 057 Cam Plate Work Stop 1 9 PM2800B 059 Center Shaft 1 10 PM2800B 041 Pivot 2 11 PM2800B 241 Rectangular Nut 2 12 PM2800B 042 Bolt 2 13 PM2800B 055A Nut M6 1 14 TS 1523081 Set Screw M6x30 1 ...

Страница 32: ...tion Size Qty 1 PM2820EVS 701 Base 1 2 TS 1506041 Socket Head Cap Screw M12x35 4 3 PM2820EVS 703 Rack 1 4 PM2820EVS 704 Column Holder Kit Includes 5 7 1 5 Column 1 6 PM2820EVS 706 Rack Ring 1 7 TS 1525021 Set Screw M10x12 1 8 TS 1523031 Set Screw M6x10 1 9 TS 2361121 Lock Washer M12 4 10 LM 000417 I D label PM2820EVS 1 ...

Страница 33: ...es The following items will add functionality to your machine See our website for more details and to order accessories 1792821 Storage Set 1792822 Tool Holder 1792824 Wood Table with Microjig accessory 1792825 Down Draft Table ...

Страница 34: ...34 15 0 Electrical Connections for PM2820EVS Drill Press ...

Страница 35: ...ires further inspection the Technical Service representative will explain and assist with any additional action needed Powermatic has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the Powermatic website More Information Powermatic is constantly adding new products Fo...

Страница 36: ...36 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www powermatic com ...

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