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159

11206

Nut, pivot adjusting

160 GB5789-86 7 Flange bolt M8

161 12100

1 Crankcase

cover

162 GB5789-86 3 Flange bolt M5

163 12301

1 Fan

cover

164

121102

Cap assembly oil filler

165 12230

1 Governor

kit

166 12214

1 Packing,

case

cover

167 12213

2 Pin, dowel, 8

168

13100

Ping set assembly piston

169

13105

Clip, piston pin

170 13101

1 Piston

171 13104

1 Pin,

piston

172

13106

Connecting rod assembly

173 17220

1 Control

assembly

174 17001

1 Spring,

governor

175

17002

Spring, throttle return

176 17004

1 Arm,

governor

177 17003

1 Rod,

governor

178

17005

Bolt, governor arm

Содержание PD210E

Страница 1: ...peration and maintenance of these products We have made every effort to ensure the accuracy of the information in this manual We reserve the right to change this product at any time without prior noti...

Страница 2: ...oduced without written permission Congratulations on your selection of our generator Welder We are certain you will be pleased with your purchase of one of the finest generators Welders on the market...

Страница 3: ...good judgment You will find important safety information in a variety of forms including gSafety Labels on the generator Welder gSafety Messages Preceded by a safety alert symbol and one of three sign...

Страница 4: ...peration 8 Welding 9 Selecting the Correct Welding Current 10 Welding Cable Selection 10 Welding Duty Cycle 10 Polarity Selection 10 High Altitude Operation 11 PRE OPERATION CHECK 12 Engine Oil 12 Fue...

Страница 5: ...f consciousness and may lead to death gIf you run the generator welder in an area that is confined or even partially enclosed the air you breathe could contain a dangerous amount of exhaust gas To kee...

Страница 6: ...any spilled fuel has been wiped up before starting the generator welder gUse adequate eye protection Eye protection is of the utmost importance not only for the operator but also for any other person...

Страница 7: ...3 OMPONENT IDENTIFICATION gRecord the engine and frame serial numbers for your future reference Refer to these serial numbers when ordering parts and when making technical or warranty inquiries...

Страница 8: ...OFF To stop the engine ON To run the engine Recoil Starter To start the engine pull the starter grip lightly until resistance is felt then pull briskly NOTICE Do not allow the starter grip to snap bac...

Страница 9: ...t can be opened and closed by operating the choke rod manually Pull the rod out toward CLOSED to enrich the mixture for cold starting Circuit Breaker The circuit breaker will automatically switch OFF...

Страница 10: ...he vehicle while the battery charging cable is connected and the generator is running The vehicle or the generator may be damaged AC DC Weld Selector Switch The AC DC Weld selector switch is located o...

Страница 11: ...g cable CAUTION Failure to use the proper gauge cable may lead to painful burns and or damage to equipment Welding Current Adjusting System For best results it is essential the current be adjusted pro...

Страница 12: ...Portable generators welders have a system ground that connects generator welder frame components to the ground terminals in the AC output receptacles The system ground is not connected to the AC neut...

Страница 13: ...require more than the rated operating current for start up To match appliance power needs to generator capability allow a sufficient generator power reserve to accommodate motor start up requirements...

Страница 14: ...l offer unacceptable high resistance to current flow This high resistance will shorten the service life of the generator welder and can even make the welding cables become hot enough to cause painful...

Страница 15: ...ved by specific modifications to the carburetor If you always operate your generator welder at altitudes above 5 000 feet 1 500 meters have an authorized our servicing dealer perform this carburetor m...

Страница 16: ...n the oil container to be sure it includes the letters SJ SAE 10W 30 is recommended for general all temperature use Other viscosities shown in the chart may be used when the average temperature in you...

Страница 17: ...e gasoline with a pump octane rating of 86 or higher This engine is certified to operate on unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system...

Страница 18: ...ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE methyl tertiary butyl ether 15 by volume You may use gasoline containing up to 15 MTBE by volume METHANOL meth...

Страница 19: ...ion 6 Pull the starter grip lightly until resistance is felt then pull briskly NOTICE Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter or...

Страница 20: ...lt your servicing dealer for recommendations applicable to your individual needs and use Maintenance replacement or repair of the emission control devices and systems may be performed by any engine re...

Страница 21: ...arbons The U S and California Clean Air Acts EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control syste...

Страница 22: ...ation or use in unusually wet or dusty conditions will require more frequent service Air Index An Air Index Information hang tag label is applied to engines certified to an emission durability time pe...

Страница 23: ...uel filter Check Replace 2 g Fuel tube Check Every 2 years Replace if necessary 2 NOTE gEmission related items 1 Service more frequently when used in dusty areas 2 These items should be serviced by yo...

Страница 24: ...ervice the air cleaner regularly Service more frequently when operating the generator welder in extremely dusty areas NOTICE Never run the generator welder without the air cleaner Rapid engine wear wi...

Страница 25: ...t 3 Reinstall the filter O ring and sediment cup 4 Turn the fuel valve lever ON and check for leaks Spark Plug Service In order to service the spark plug you will need a spark plug wrench commercially...

Страница 26: ...plug in by hand to prevent cross threading 8 After the spark plug is seated tighten with a spark plug wrench to compress the washer If installing a new spark plug tighten 1 2 turn after the spark plug...

Страница 27: ...gasoline and add gasoline stabilizer Drain the carburetor float bowl page 42 Drain the fuel sediment cup page 38 1 year or more Fill with fresh gasoline and add gasoline stabilizer Drain the carbureto...

Страница 28: ...ine several revolutions to distribute the oil then reinstall the spark plug 4 Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and...

Страница 29: ...25 WIRING DIAGRAM...

Страница 30: ...plug BPR5ES NGK W16EPR U DENSO F7RTC Generator Rated current 160A Rated voltage 28 5V Welding current 50 210A Duty cycle 60 160A DC WELDING Output Electrode diameter 3 32 1 8 5 32 in 2 6 4 0mm Rated v...

Страница 31: ...27 WHEEL KIT Handle Wheel support and wheel kit...

Страница 32: ...28 EXPLODED VIEW AND PARTS LIST...

Страница 33: ...e assembly 60 13004 1 Seal protector muffler 20 11082 1 Engine switch 61 13005 1 Muffler stay comp 21 11040 1 Boot switch wire 62 13003 1 Protector muffler side 22 11030 1 Boot main wire harness 63 11...

Страница 34: ...30...

Страница 35: ...0h80 91 21012 1 Protect board A 135 11250 1 Head comp cylinder 92 GB5789 86 4 Flange bolt M6h30 136 11217 2 Bolt head M8h34 93 GB5789 86 2 Flange bolt M6h25 137 11202 1 Plug spark 94 21011 1 Protect b...

Страница 36: ...12230 1 Governor kit 166 12214 1 Packing case cover 167 12213 2 Pin dowel 8h12 168 13100 1 Ping set assembly piston 169 13105 2 Clip piston pin 170 13101 1 Piston 171 13104 1 Pin piston 172 13106 1 Co...

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